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wear resistant ceramic composite tube

The wear resistant ceramic composite tube produced by self-propagating technology has good corrosion resistance, wear resistance, high temperature resistance and other properties, and at the same time guarantees the performance of the ceramic lined carbon steel pipe that can be cut and welded at will.

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Description

Sunny Steel produces two types of large-diameter high-temperature ceramic pipes. Among them, the aluminum oxide ceramic sheet in the ceramic patch wear-resistant pipe is made by imported glue and handmade by professional masters. The applicable temperature range of the pipe is about 200°C. , and the lining ceramic of the sintered ceramic wear-resistant tube is to melt and adhere the alumina powder to the inner wall through high temperature, so as to adapt to the temperature range of about 1000 ° C, which is more temperature-resistant than the latter.

The wear resistant ceramic composite tube produced by self-propagating technology has good corrosion resistance, wear resistance, high temperature resistance and other properties, and at the same time guarantees the performance of the ceramic lined carbon steel pipe that can be cut and welded at will.

Easy to weld: It can be connected by welding the outer steel pipe and can be connected by welding, flange, flexible, quick joint, etc., which is very convenient to install.

This pipe quickly occupied the market. In addition to high quality and good performance, it also has a higher cost performance than other wear-resistant, corrosion-resistant and heat-resistant pipes.

In terms of wear-resistant pipes of the same specification and unit length, the weight of wear-resistant pipes are only about one-half of wear-resistant alloy cast steel pipes, and the project cost per meter is reduced by 20%-30%; only the weight of cast stone pipes is one-third. Reduce the project cost by 5%-10% per meter:

the price of wear-resistant pipes used in corrosion or high temperature situations are only a fraction of that of stainless steel pipe and nickel-titanium pipes.

The ceramic composite steel pipe adopts the self-propagating production process, which is formed and sintered on the inner wall of the steel pipe at one time, which solves the problem that the ceramic patch is not resistant to high temperature and easy to fall off. It is widely used in mines, power plants, ore dressing plants, coal washing plants, non-ferrous metal mines and other enterprises, and has achieved good results. The service life of ceramic composite steel pipe straight pipe has reached 10 years, and pipe fittings such as elbow tee can reach more than 3 years.

Ceramic lined pipe produce details

The composite pipe has good wear resistance, heat resistance, corrosion resistance and resistance to mechanical shock and thermal shock, reldability and good overall performance. Wear and corrosion pipeline ideal particulate materials, grinding, and other corrosive media. As the tube with wear, corrosion resistance, heat resistance, it can be widely used in electric power, metallurgy, mining, coal, chemical and other industries as transport sand, stone, coal, ash, molten aluminum and other materials grinding particles and corrosive media, is an ideal abrasion resistant pipes.

Metallurgy, electric power industry, transport coal, ash, mud, lime gypsum slurry, etc. annually consumes a lot of metal pipes. Ceramic composite pipes can replace other channels with high wear resistance, long life, easy installation, with significant economic benefits of features, and the operating life of a pipe or even several times more than ten times. In addition, Ceramic composite tube is lightweight, appropriate price, and good abrasion resistance, corrosion resistance, because the service life is long, the hanger costs, handling, installation, and operation cost is reduced because of long service life.

Main properties of ceramic lined pipe

ItemIndex
Content of Alumina≥95%
Density≥3.5 g/cm3
Rockwell Hardness≥80 HRA
Impact Strength≥850 Mpa
Bending Strength ≥290MPa
Breaking Temper≥4.8MPa·m1/2
Coefficient of Linear Thermal Expansion20W/m.K

Product performance characteristics

  1. Wear resistance

The wear life is more than 10 times higher than that of carbon steel pipes

  1. Temperature resistance

Ordinary steel pipe layer can withstand 900℃

The stainless steel pipe layer can withstand above 1000℃

  1. Acid resistance

Acid resistance is 96%-98%, the same as corundum ceramics

  1. Corrosion resistance

Can stainless steel year-on-year

  1. Easy to install

Can be cut and welded arbitrarily

6, light weight

Its density is 3.9g/cm³, which is only half that of steel, which can greatly reduce the equipment load