fbpx

Wear Resistant Cast Basalt Stone Lined Pipe

The cast basalt stone tubes or tiles are bonded onto the internal surface of the steel pipe properly to a form a wear resistant cast basalt stone lined pipe / elbow. The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material used in the variety of industries.

Please send your inquiry by   sales@sunnysteel.com

Description

The cast basalt stone tubes or tiles are bonded onto the internal surface of the steel pipe properly to a form a wear resistant cast basalt stone lined pipe / elbow. The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material used in the variety of industries.

Advantages

Good abrasion resistance
As the wear surface, the cast basalt ceramic is 8 Mohs hardness, whose wear resistance is 10 times that of hi-chrome cast iron alloy pipes. It can make little wear loss of the pipe during running, which extend the service life of the equipment largely.

Good thermal stability and excellent corrosion resistance
-50-350 ℃ is ideal temperature for the cast basalt ceramic lined pipe, and the inner wall of the pipe is cast basalt plates or tubes which have unique chemical properties of wonderful acid and alkali resistance.

Light Weight
The density is 3.63g/cm³, which is only half of the steel to reduce the load of equipment largely.

Easy and fast to fix on site
Welding, flange, flexible joint are available for fix with the equipment.
All the performance of Anti-wear cast stone lined steel pipe / cast basalt lining composite tube makes low project costs, the charges can be about 20-30% less than wear steel piping project.

Normal Specification
Full range of Anti-wear cast stone lined steel pipe / cast basalt lining composite tube including straight pipes, bends, elbows, tees,Y-pieces, reducers,crosses and etc can be available from our factory.
Regarding the connection ways, we can provide with the normal way of welding or flange or to customize according to the customer’s requirements.

Comparision Chart

Comparison of Ceramic lines with few other materials under standard conditions
MaterialThickness(mm)Approx life ( Months )
Mild Steel10
Cast Iron20
Ni-Hard20
Cast Basalt3020-25
Ceramic1035-40

Basalt is a dark, dense-looking rock, often with small porphyritic crystals, and weathering to a brown colour on exposed surfaces. It is the commonest of all lavas, the basalt flows of the world being estimated to have five times the volume of all other extrusive rocks together. Basalt also forms small intrusions.

Basalt casts are considered the best lining materials for industries dealing with abrasion resistance.

Chemical substance ( weight %) of cast basalt

SiO2Al2O2Fe2O3TiO2CaOMgOK2ONa2OFeOP2O5
43.13-41.1212.5-13.528.64-9.52.02-2.629.05-10.228.65-10.471.4-1.754.62-5.284.82-6.251.1-1.38

The excellent performance of cast basalt lined steel pipe is that it sets tenacity of steel pipe, abrasive resistance of cast basalt pipe, concreteness of cement mortar in one.

This greatly improves the products adaptive capacity in complicated operation conditions. At the same time. Cement mortar is selected as the filling material and this can make the inside surface of steel pipe in alkali mediums. So the surface of steel pipe generates purifying films. These films can prevent being rusted.

Physical performance of cast basalt products

CategoryAttribute
Density3g/cm3
Compressive Strength≥ 450MPa
Bending strength≥ 60MPa
Impact strength1.76KJ/M2
Abrasive strength0.07g/cm2
Vickers scale≥ 720kg/mm
Elasticity modulus1.67x105MPa
Dilatation coefficient (60℃)8.92x10-6
Chemical Attack Resistance
95%-98% H2SO4 ≥ 98%
20%H2S4 ≥ 94%
20 %NaOH≥ 98%

Application

Cast basalt pipeline transportation on the apllied site
Cast basalt pipeline transportation to the applied site

Cast basalt pipes owing to an excellent performance of abrasive and corrosion resistance .It may be used as the liner of pipeline for hydraulic,pneumatic of conveyance of material and corrosion materials or slurry.We can offer the basalt pipes with nominal diameter of 40mm-800mm.

Cast Basalt can be used for the lining of pipework, chutes, bunkers, cyclones, and hoppers. It has become the global standard in areas such as ash slurry pipework, often used at fossil-fuel power stations. It is an all-round cost-effective and adaptable lining material that extends the life of equipment in the pipe or tile form where affected by erosion.

Cast Basalt is well-proven in a variety of industries as a cost-effective, long-lasting lining material used to extend the operating life of equipment manufactured or lined with lower-wearing materials such as steel, cast iron, rubber, and polyurethane.

Cast basalt lined steel pipe, as both a wear—resistant and corrosion—resistant materials, the transport properties of wear or corrosion of materials, after thirty years of practical verification, cast basalt lined steel pipe can be well done.

Installation site

Cast basalt is also used in cement plants for making air separators, chain conveyor, silica hoppers, nozzles, coal hoppers, cement hoppers, cyclones, raw mill ducts, chutes, thick slurry lines, mixers, grate cooler housing, coal ventury etc.

Cast basalt pipeline installation site
Cast basalt pipeline installation site

Cast basalt pipes have an excellent performance of abrasive resistant and corrosion resistant, can be used as the pipeline lining in conveying wearable materials and corrosion materials. Such as: electric power plant, chemical plant, metallurgy industry, mine and so on.


  • Tailings pipeline
  • concentrate pipeline
  • pipeline of transporting ore
  • pipe of transporting ash and residue in electric power station
  • pipe for transporting coal—water
  • pipe of sending sand by wind power
  • The concentration of slurry chute
  • edge—milling machine
  • disk feeder
  • slurry chutes

  • blast flush fines chute
  • blast furnace slag ditch
  • raw ore chute
  • funnels of autogenously mill
  • classification return mines chute
  • overflow launder
  • coke—conveying chute
  • saturator
  • acid separator
  • cyclone separator

  • sand mixed machine
  • punch mine ditch in mining industry
  • storage tank mine blast, coke funnel
  • all kinds of chutes, funnels, storage bin andso on.
  • load and unload material chute in fire—resistant industry
  • centrifugal concentrator punch mine launder


Cast Basalt Composite Pipes Used for Years

  • hydro cyclone
  • Precipitator
  • pickling tank
  • slag conveyor
  • mixing machine downhill plate
  • conveying equipments need wear protection

Packing

Cast basalt pipe adopts foam packaging, then in accordance with the specifications to put them into wooden cases, sometimes they can be directly loaded into the compartment or container.

Connection

Cast basalt lined pipes and fittings can be supplied with different and connections as per the design requirement to suit the site conditions and easy installation.

Flange Connection

As a standard production, we supply flanged components according to DIN, with at least one movable flange for easy mounting, but pipes with plain ends or for custom coupling are also available. Flange Connection Is One Kind Of Common Pipeline Installation Connections. By Two Pieces Of Flanges, Pipeline, Valve, Equipments Are Connected And It Forms A Tight Piping System. When Pipeline Pressure Is Larger, Flange Connection Is Priority Selection. Flanges Have Lots Of Different Sizes. Flange Size Is Determined According To Pipeline Normal Diameter And Pipeline Operation Pressure.

The parameters of the outside steel pipe will be decided according to the working pressure of the system. The connection of the pipes and fitting will be of flange connections, easy—flexible joint connection or by welding.

By two pieces of flanges, pipeline, valve, equipments are connected and it forms a tight piping system. When pipeline pressure is larger, flange connection is priority section. Flanges have lots of different sizes.

Flange size is determined according to pipeline normal diameter and pipeline operation pressure.


Welding & Beveled End

It suits short Distance Pipeline System Without Maintenance. It Is One Kind Of Common Installation Connections. It Requires Installation Personnel Higher Welding Ability. It Also Restricts By Welding Site, Distance, Welding Positions. Welding Connections Is Inconvenient In Later Maintenance.


Easy-Flexible Joint Connection

It Is One Of High Efficient And Rapid Installation Connection. I T Has The Below Characteristic: Easily Install And Disassemble, Fast Installation, Temperature Adjustable Compensation Function, Saving The Necessary Expansion In Long Pipeline. Easy-Flexible Joint Also Has Angle Compensation Characteristic. At Smaller Angle Turning Points, Easy-Flexible Joint Can Be Instead Of Bends And Adjust Angle.


Design aspects

1. The bend radius should be minimum 3 times of the nominal bore.

2. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.

Inquiry

Need to inquire about our products? Fill out the form below and our staff will be in touch!

Contact Form Demo

FAQ

Q: How long is your delivery time?
A: The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.

Q: Do you provide samples? Is it free?
A: If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.

Q: What are your payment terms?
A: T/T 30% as the deposit,The balance payment is paid in full before shipment

Q: What is the packaging and transportation form?
A: Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.

Q: What is your minimum order quantity?
A: There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.