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Standard cast basalt tile

Standard cast basalt tile is made from natural basalt rocks that are melted and poured into molds to create different shapes and sizes.

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Description

Standard cast basalt tile is made from natural basalt rocks that are melted and poured into molds to create different shapes and sizes. Standard cast basalt tiles typically measure 10x10cm or 15x15cm and can have thicknesses ranging from 15mm to 60mm. The tiles are known for their exceptional hardness, abrasion resistance, and chemical inertness, making them an ideal material for lining surfaces that are exposed to demanding conditions. They are also non-conductive, non-magnetic, and non-sparking, making them a popular choice for use in explosive environments. Standard cast basalt tiles are commonly used in mining, cement, steel, power generation, and other heavy industries.

Standard cast basalt tiles are a type of construction material that is made from melted basalt rock and then poured into molds where it is left to cool and solidify. During this process, the melted basalt rock is transformed into a highly abrasion-resistant and durable tile that can be used in a variety of applications.

Standard cast basalt tiles typically have a hexagonal shape and are available in various sizes and thicknesses. They are often used in industries such as mining, cement manufacturing, and power generation, where machinery and equipment are subject to high levels of wear and tear.

Features and benefits of standard cast basalt tiles include:

  1. High abrasion resistance – Standard cast basalt tiles have an exceptional ability to resist damage caused by abrasion, impact, and corrosion, making them ideal for use in high-wear applications.
  2. Durability – Basalt is a naturally occurring volcanic rock that has been used as a construction material for centuries. Cast basalt tiles retain these properties, giving them a long lifespan in harsh environments.
  3. Chemical resistance – Standard cast basalt tiles are highly resistant to chemicals, acids, and alkalis, making them suitable for use in corrosive environments.
  4. Low coefficient of friction – The low coefficient of friction of cast basalt tiles means that materials passing over them experience minimal resistance, reducing wear and tear on machinery parts.
  5. Easy to install and maintain – Standard cast basalt tiles are relatively easy to install and require minimal maintenance once installed.

In conclusion, standard cast basalt tiles are a durable and abrasion-resistant construction material that are used in various industries where machinery and equipment are exposed to high wear and corrosion. With their high resistance to abrasion and chemicals, low coefficient of friction, and ease of installation, these tiles offer a reliable and cost-effective solution that can significantly reduce long-term maintenance costs.

Usage of Standard cast basalt tile

Standard cast basalt tiles are used in a wide range of industrial applications where high levels of abrasion, corrosion or impact are present. Some common applications include:

  1. Power generation industry:coal-unloading ditch, scuttle, storage bunker, tippler, submerged chain conveyor,etc.
  2. Chemical industry::anti-corrosion floor,pump basis,etc.
  3. Mining industry:antiwear scaleboard of bunker, gangue storehouse, scrapper, bu cket elevator, sluice, under the screen funnel
  4. Iron and steel industry:blast furnace mixed bin, sintering bin, feeder, marble forming machine,etc.

In addition, standard cast basalt tiles can be used in many other industries, including wastewater treatment, pulp and paper manufacturing, food processing, and pharmaceuticals.

In conclusion, standard cast basalt tiles are widely used in various industries where equipment is exposed to high levels of abrasion, corrosion, or impact. With their excellent resistance to wear and tear, chemicals, and thermal shock, these tiles provide a reliable and cost-effective solution to reduce maintenance costs and downtime.

Size range of Standard cast basalt tile

The thickness of our existing standard cast basalt tiles are from 14 to 50 mm, numerous standards.Welcome customers to call to consult and picture to customization.
200*200*14 H190*40
200*200*40 H200*30
200*300*14 H247*30
200*300*50 H250*30
210*240*30 300*75*30 条
400*200*40 300*90*50 条
400*300*20 300*75*45 条
400*500*60 300*100*50 条

Application

Cast basalt pipeline transportation on the apllied site
Cast basalt pipeline transportation to the applied site

Cast basalt pipes owing to an excellent performance of abrasive and corrosion resistance .It may be used as the liner of pipeline for hydraulic,pneumatic of conveyance of material and corrosion materials or slurry.We can offer the basalt pipes with nominal diameter of 40mm-800mm.

Cast Basalt can be used for the lining of pipework, chutes, bunkers, cyclones, and hoppers. It has become the global standard in areas such as ash slurry pipework, often used at fossil-fuel power stations. It is an all-round cost-effective and adaptable lining material that extends the life of equipment in the pipe or tile form where affected by erosion.

Cast Basalt is well-proven in a variety of industries as a cost-effective, long-lasting lining material used to extend the operating life of equipment manufactured or lined with lower-wearing materials such as steel, cast iron, rubber, and polyurethane.

Cast basalt lined steel pipe, as both a wear—resistant and corrosion—resistant materials, the transport properties of wear or corrosion of materials, after thirty years of practical verification, cast basalt lined steel pipe can be well done.

Installation site

Cast basalt is also used in cement plants for making air separators, chain conveyor, silica hoppers, nozzles, coal hoppers, cement hoppers, cyclones, raw mill ducts, chutes, thick slurry lines, mixers, grate cooler housing, coal ventury etc.

Cast basalt pipeline installation site
Cast basalt pipeline installation site

Cast basalt pipes have an excellent performance of abrasive resistant and corrosion resistant, can be used as the pipeline lining in conveying wearable materials and corrosion materials. Such as: electric power plant, chemical plant, metallurgy industry, mine and so on.


  • Tailings pipeline
  • concentrate pipeline
  • pipeline of transporting ore
  • pipe of transporting ash and residue in electric power station
  • pipe for transporting coal—water
  • pipe of sending sand by wind power
  • The concentration of slurry chute
  • edge—milling machine
  • disk feeder
  • slurry chutes

  • blast flush fines chute
  • blast furnace slag ditch
  • raw ore chute
  • funnels of autogenously mill
  • classification return mines chute
  • overflow launder
  • coke—conveying chute
  • saturator
  • acid separator
  • cyclone separator

  • sand mixed machine
  • punch mine ditch in mining industry
  • storage tank mine blast, coke funnel
  • all kinds of chutes, funnels, storage bin andso on.
  • load and unload material chute in fire—resistant industry
  • centrifugal concentrator punch mine launder


Cast Basalt Composite Pipes Used for Years

  • hydro cyclone
  • Precipitator
  • pickling tank
  • slag conveyor
  • mixing machine downhill plate
  • conveying equipments need wear protection

Packing

Cast basalt pipe adopts foam packaging, then in accordance with the specifications to put them into wooden cases, sometimes they can be directly loaded into the compartment or container.

Connection

Cast basalt lined pipes and fittings can be supplied with different and connections as per the design requirement to suit the site conditions and easy installation.

Flange Connection

As a standard production, we supply flanged components according to DIN, with at least one movable flange for easy mounting, but pipes with plain ends or for custom coupling are also available. Flange Connection Is One Kind Of Common Pipeline Installation Connections. By Two Pieces Of Flanges, Pipeline, Valve, Equipments Are Connected And It Forms A Tight Piping System. When Pipeline Pressure Is Larger, Flange Connection Is Priority Selection. Flanges Have Lots Of Different Sizes. Flange Size Is Determined According To Pipeline Normal Diameter And Pipeline Operation Pressure.

The parameters of the outside steel pipe will be decided according to the working pressure of the system. The connection of the pipes and fitting will be of flange connections, easy—flexible joint connection or by welding.

By two pieces of flanges, pipeline, valve, equipments are connected and it forms a tight piping system. When pipeline pressure is larger, flange connection is priority section. Flanges have lots of different sizes.

Flange size is determined according to pipeline normal diameter and pipeline operation pressure.


Welding & Beveled End

It suits short Distance Pipeline System Without Maintenance. It Is One Kind Of Common Installation Connections. It Requires Installation Personnel Higher Welding Ability. It Also Restricts By Welding Site, Distance, Welding Positions. Welding Connections Is Inconvenient In Later Maintenance.


Easy-Flexible Joint Connection

It Is One Of High Efficient And Rapid Installation Connection. I T Has The Below Characteristic: Easily Install And Disassemble, Fast Installation, Temperature Adjustable Compensation Function, Saving The Necessary Expansion In Long Pipeline. Easy-Flexible Joint Also Has Angle Compensation Characteristic. At Smaller Angle Turning Points, Easy-Flexible Joint Can Be Instead Of Bends And Adjust Angle.


Design aspects

1. The bend radius should be minimum 3 times of the nominal bore.

2. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.

Inquiry

Need to inquire about our products? Fill out the form below and our staff will be in touch!

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FAQ

Q: How long is your delivery time?
A: The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.

Q: Do you provide samples? Is it free?
A: If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.

Q: What are your payment terms?
A: T/T 30% as the deposit,The balance payment is paid in full before shipment

Q: What is the packaging and transportation form?
A: Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.

Q: What is your minimum order quantity?
A: There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.

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