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Non-working face crimping basalt tile

Non-working face crimping basalt tile is a type of construction material made from melted basalt rock, which is then poured into molds and allowed to cool and solidify.

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Description

Non-working face crimping basalt tile is a type of construction material made from melted basalt rock, which is then poured into molds and allowed to cool and solidify. It is commonly used in high-wear applications where the tile is not in direct contact with the material being processed or handled.

The unique design of non-working face crimping basalt tiles involves a series of ridges formed on the surface of the tile. These ridges create extra surface area, providing increased abrasion resistance and preventing slippage between the tile and the underlying surface.

Some common applications for Non-working face crimping basalt tile

  1. Conveyor belts: Non-working face crimping basalt tiles can be installed on conveyor belts to increase traction and reduce slippage, improving the efficiency of the conveyor system.
  2. Vibrating screens: These tiles can be used as screen mats in vibrating screens, providing better wear resistance and reducing downtime due to maintenance.
  3. Hopper linings: Non-working face crimping basalt tiles are often used as hopper linings in industries such as mining or cement manufacturing, where abrasive materials are processed, and high levels of wear and tear are expected.
  4. Chute linings: These tiles can be used to line chute systems, preventing material build-up and improving flow through the system.
  5. Separator plates: Non-working face crimping basalt tiles are used as separator plates in electrostatic precipitators and other air pollution control equipment used in industrial processes.
  6. Storage tanks: These tiles are used to line tanks used for storing abrasive or corrosive materials, protecting the tank walls from damage and extending their lifespan.

In conclusion, non-working face crimping basalt tiles are a versatile and durable construction material commonly used in industries where high levels of wear and tear are expected. Their unique design provides extra abrasion resistance and improved traction, making them ideal for use in conveyor belts, vibrating screens, hoppers, chutes, separator plates, and storage tanks.

Application

Cast basalt pipeline transportation on the apllied site
Cast basalt pipeline transportation to the applied site

Cast basalt pipes owing to an excellent performance of abrasive and corrosion resistance .It may be used as the liner of pipeline for hydraulic,pneumatic of conveyance of material and corrosion materials or slurry.We can offer the basalt pipes with nominal diameter of 40mm-800mm.

Cast Basalt can be used for the lining of pipework, chutes, bunkers, cyclones, and hoppers. It has become the global standard in areas such as ash slurry pipework, often used at fossil-fuel power stations. It is an all-round cost-effective and adaptable lining material that extends the life of equipment in the pipe or tile form where affected by erosion.

Cast Basalt is well-proven in a variety of industries as a cost-effective, long-lasting lining material used to extend the operating life of equipment manufactured or lined with lower-wearing materials such as steel, cast iron, rubber, and polyurethane.

Cast basalt lined steel pipe, as both a wear—resistant and corrosion—resistant materials, the transport properties of wear or corrosion of materials, after thirty years of practical verification, cast basalt lined steel pipe can be well done.

Installation site

Cast basalt is also used in cement plants for making air separators, chain conveyor, silica hoppers, nozzles, coal hoppers, cement hoppers, cyclones, raw mill ducts, chutes, thick slurry lines, mixers, grate cooler housing, coal ventury etc.

Cast basalt pipeline installation site
Cast basalt pipeline installation site

Cast basalt pipes have an excellent performance of abrasive resistant and corrosion resistant, can be used as the pipeline lining in conveying wearable materials and corrosion materials. Such as: electric power plant, chemical plant, metallurgy industry, mine and so on.


  • Tailings pipeline
  • concentrate pipeline
  • pipeline of transporting ore
  • pipe of transporting ash and residue in electric power station
  • pipe for transporting coal—water
  • pipe of sending sand by wind power
  • The concentration of slurry chute
  • edge—milling machine
  • disk feeder
  • slurry chutes

  • blast flush fines chute
  • blast furnace slag ditch
  • raw ore chute
  • funnels of autogenously mill
  • classification return mines chute
  • overflow launder
  • coke—conveying chute
  • saturator
  • acid separator
  • cyclone separator

  • sand mixed machine
  • punch mine ditch in mining industry
  • storage tank mine blast, coke funnel
  • all kinds of chutes, funnels, storage bin andso on.
  • load and unload material chute in fire—resistant industry
  • centrifugal concentrator punch mine launder


Cast Basalt Composite Pipes Used for Years

  • hydro cyclone
  • Precipitator
  • pickling tank
  • slag conveyor
  • mixing machine downhill plate
  • conveying equipments need wear protection

Packing

Cast basalt pipe adopts foam packaging, then in accordance with the specifications to put them into wooden cases, sometimes they can be directly loaded into the compartment or container.

Connection

Cast basalt lined pipes and fittings can be supplied with different and connections as per the design requirement to suit the site conditions and easy installation.

Flange Connection

As a standard production, we supply flanged components according to DIN, with at least one movable flange for easy mounting, but pipes with plain ends or for custom coupling are also available. Flange Connection Is One Kind Of Common Pipeline Installation Connections. By Two Pieces Of Flanges, Pipeline, Valve, Equipments Are Connected And It Forms A Tight Piping System. When Pipeline Pressure Is Larger, Flange Connection Is Priority Selection. Flanges Have Lots Of Different Sizes. Flange Size Is Determined According To Pipeline Normal Diameter And Pipeline Operation Pressure.

The parameters of the outside steel pipe will be decided according to the working pressure of the system. The connection of the pipes and fitting will be of flange connections, easy—flexible joint connection or by welding.

By two pieces of flanges, pipeline, valve, equipments are connected and it forms a tight piping system. When pipeline pressure is larger, flange connection is priority section. Flanges have lots of different sizes.

Flange size is determined according to pipeline normal diameter and pipeline operation pressure.


Welding & Beveled End

It suits short Distance Pipeline System Without Maintenance. It Is One Kind Of Common Installation Connections. It Requires Installation Personnel Higher Welding Ability. It Also Restricts By Welding Site, Distance, Welding Positions. Welding Connections Is Inconvenient In Later Maintenance.


Easy-Flexible Joint Connection

It Is One Of High Efficient And Rapid Installation Connection. I T Has The Below Characteristic: Easily Install And Disassemble, Fast Installation, Temperature Adjustable Compensation Function, Saving The Necessary Expansion In Long Pipeline. Easy-Flexible Joint Also Has Angle Compensation Characteristic. At Smaller Angle Turning Points, Easy-Flexible Joint Can Be Instead Of Bends And Adjust Angle.


Design aspects

1. The bend radius should be minimum 3 times of the nominal bore.

2. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.

Inquiry

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FAQ

Q: How long is your delivery time?
A: The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.

Q: Do you provide samples? Is it free?
A: If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.

Q: What are your payment terms?
A: T/T 30% as the deposit,The balance payment is paid in full before shipment

Q: What is the packaging and transportation form?
A: Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.

Q: What is your minimum order quantity?
A: There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.

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