Our team is highly trained and experienced in servicing and producing all types of steel supplies. Need help or have a question?
sales@abrasionresistantpipe.com
Tel.: +8621-3378-0199
Our team is highly trained and experienced in servicing and producing all types of steel supplies. Need help or have a question?
sales@abrasionresistantpipe.com
Tel.: +8621-3378-0199
Hot dipped galvanized steel pipe is in manufacturing process using steel pipes of removed rust dipped into zinc liquid of 500℃ temperatures, and making steel surface attached zinc layer so as to achieve the purpose of anti-corrosion.
Hot dipped galvanized steel pipe is in manufacturing process using steel pipes of removed rust dipped into zinc liquid of 500℃ temperatures, and making steel surface attached zinc layer so as to achieve the purpose of anti-corrosion.
Hot-dip galvanizing (HDG) is the process of coating iron, steel or ferrous materials with a layer of zinc. This done by passing the metal through molten zinc at a temperature of 860°F (460°C) to form zinc carbonate (ZNC03). Zinc carbonate is a strong material that protects steel and can prevent corrosion in many circumstances. Hot-dip galvanizing can be carried out cheaply and in large batches.
Galvanizing is one of the most widely used to methods for protecting metal from corrosion. It involves applying a thin coating of zinc to a thicker base metal, helping to shield it from the surrounding environment. The next time you are in your car, take a look at the street signs and lamp posts you pass. A large number of them will have a mute, silver color on them. That “silver” is actually the coating of zinc.
Thus, PE Coated Steel Pipes have been highly acclaimed even under severe environments such as areas of extreme cold, desert regions and under the sea.
Hot-dip galvanizing involves three main steps
Preparation: The galvanizing reaction will only occur on a chemically clean surface, so the first step of the process involves removing contamination. First, the metal is degreased using a caustic solution and then dipped in hydrochloric acid to remove rust, mill scale, welding slag, paint and grease. This followed by a rinse and a dip in a flux solution, which is usually about 30 percent zinc ammonium chloride.
Galvanizing: When the clean iron or steel component is dipped into the molten zinc (at 842°F (450°C)), zinc-iron alloy layers form as a result of a metallurgical reaction between the iron and zinc. When the material is pulled from the galvanizing bath, a layer of molten zinc is present on top of the alloy layer. When it cools, it has the bright, shiny appearance associated with galvanized products.
Inspection: After galvanizing, the coated materials are inspected for coating thickness and coating appearance. A variety of simple physical and laboratory tests may be performed to determine thickness, uniformity, adherence and appearance of the zinc coating.
Quite simply, galvanizing a metal gives it anti-corrosion properties. Without the protective zinc coating, the metal would remain exposed to the elements and potentially oxidize and corrode much faster. Galvanized Steel is a cost effective alternative to using materials such as austenitic stainless steel or aluminum in order to prevent corrosion.
Galvanizing can protect metal is a number of ways. Firstly, it creates a protective coating that shields the metal from the surrounding environment. The layer of zinc prevents water and moisture and other elements in the air from corroding the steel underneath. Should the zinc coating be scratched deep enough, the metal would become exposed and susceptible to corrosion.
Galvanizing can also protect metal through a process called “galvanic corrosion”. Galvanic corrosion occurs when two metals of a different electrochemical make up are placed into contact with one another with an electrolyte present, such as salty water. Depending on the atomic structure of the two metals, one metal is the anode and the other is the cathode. The anode corrodes more rapidly than it would by itself and the cathode corrodes at a slower pace than it would by itself. The reason zinc is used for galvanizing is because it has an affinity towards being the anode when in contact with many different types of metals. Since the zinc coating in contact with the base metal is usually the anode, it slows the corrosion of the base metal, or the cathode.
Cold galvanizing, also known as electro-galvanizing, is to use electrolytic equipment to deoil and pickle the workpiece into a solution of acid salt, and connect the negative electrode of the point solution equipment, and place a zinc plate on the opposite side of the workpiece to connect to the electrolytic equipment. The positive electrode, turn on the power supply, and use the current to move from the positive electrode to the negative electrode, which will deposit a layer of zinc on the workpiece.
Hot-dip galvanizing (galvanized steel tube) is also called hot-dip galvanizing. It is a method of immersing steel hooks in molten zinc to obtain a metal coating, you can bring it up.
Cold galvanizing uses chemical principles to separate zinc alloys into zinc ions, which are attached to the surface of steel. Generally, the zinc layer is thin, and steel is easily corroded in general environments. Generally, cold galvanizing is used for anti-corrosion of various steel products and structures. The amount of galvanizing of cold galvanizing is very small, only 10-50g per square meter.
As we all know, the mechanism of zinc’s resistance to atmospheric corrosion includes mechanical protection and electrochemical protection. Under atmospheric corrosion conditions, the surface of the zinc layer has ZnO, Zn(OH)2 and basic zinc carbonate protective films, which slow down the corrosion of zinc to a certain extent. The protective film (also known as white rust) is damaged and a new layer is formed. When the zinc layer is seriously damaged and endangers the iron matrix, zinc produces electrochemical protection for the matrix. The standard potential of zinc is -0.76V, and the standard potential of iron is -0.44V. When zinc and iron form a microbattery, zinc is dissolved as an anode. , the iron is protected as a cathode. The formation process of the hot-dip galvanized layer is the process of forming an iron-zinc alloy between the iron matrix and the outer pure zinc layer. The iron-zinc alloy layer is formed on the surface of the workpiece during hot-dip plating, which can make the iron and pure zinc layer very close. good combination.
Hot-dip galvanized looks rougher in appearance, while cold-dip galvanized is brighter and smoother.
The appearance of hot-dip galvanizing is not as delicate and bright as cold galvanizing, but the thickness of the zinc layer is dozens of times that of cold galvanizing. The anti-corrosion performance is that the electroplating hot-dip galvanized layer is thick, and the surface of the coating generally has sequins that can be recognized by the naked eye, and the surface can be touched by hand. It feels a certain roughness and has a bright silver appearance. When the temperature of hot-dip galvanizing production is too high, the appearance is mainly gray, and the small pieces of the zinc-iron alloy layer will fall off when knocked.
Cold galvanized steel pipe is using electric chemical processing coated zinc layer on steel pipe. The zinc layer usually 20~30μm thick.
Degreasing – electroplating – passivation – drying – packaging
Cold galvanized steel pipe zinc thickness is 5-15 μm, the layer is dense, and there is no inclusion with organic matter.
For more thinner zinc layer reason, countries of the world have gradually forbidding the cold galvanized steel pipe as water pipe and coal gas pipe. But due to cold galvanizing processing have smooth appearance of surface, it always used in manufacturing small pieces which requiring precise plating. Such as screws, Machinery manufacturing, electronics, precision instruments, chemicals, light industry, transportation, weapons, aerospace, atomic energy, etc., in the national economy has great significance.
Galvanized steel pipes: one is pregalvanized steel pipe, short for GI pipe; The other is hot dipped galvanized steel pipe. For hot dipped galvanized steel pipe, it includes two technologies: galvanized by zinc blowing machine and galvanized by zinc pool.
Hot dip galvanizing pipe is that a Pipe was dipped into the bath after fabrication.Thickness by this method will reach minimum up to 45 µm and the thickness of the zinc coating is influenced by a number of factors, including the surface of the steel, the time the steel is dipped in the bath, the composition of the steel as well as the steel’s size and thickness.
One advantage of hot dip galvanizing is that the entire part is covered including the edges, welds, etc. giving it an all-round corrosion protection. The end product can be used outdoors in all different weather conditions. It is the most popular galvanizing method and is widely used in the construction industry.
Pre-galvanizing pipe, also known as mill galvanized pipe, hot dip mill galvanized or continuous hot dip galvanized.Pre-galvanized steel pipe refers to pipe which was galvanized while in sheet format, thus prior to further manufacturing. After the sheet is sent through the mill to be galvanized it is cut to size and recoiled.the pipe thickness will be minimum 12 µm.
One of the advantages which pre-galvanized steel has over hot dip galvanized steel is that it has a better appearance.pre-galvanized materials are used for a wide variety of products including conduit, lip and open channels.
Galvanized pipes are the pipes that a layer of protective zinc coating to pipe in order to prevent premature rust and corrosion. There are several different processes for galvanizing steel pipe,Hot-Dip Galvanizing and Electrogalvanizing are the most commonly used ways for steel pipes.To distinguish the Galvanized steel pipe and Electrogalvanized steel pipe,you should understand the manufacturing process of them.
As the name implies, this method involves dipping the base metal into a molten pool of zinc. First, the base metal must be cleaned either mechanically, chemically, or both to assure a quality bond can be made between the base metal and the zinc coating. Once cleaned, the base metal is then fluxed to rid it of any residual oxides that might remain after the cleaning process. The base metal is then dipped into a liquid bath of heated zinc and a metallurgical bond is formed.
Electrogralvanizing utilizes an electrical current in an electrolyte solution to transfer zinc ions onto the base metal. This involves electrically reducing positively charged zinc ions to zinc metal which are then deposited on the positively charged material. Grain refiners can also be added which helps to ensure a smooth zinc coating on the steel.
The main difference between Galvanized pipes and Electrogalvanized steel pipe
1.The zinc layer
The thickness of hot dip galvanized zinc layer can achieved more than 50 microns, the maximum can reach 100 microns.Electro-galvanized zinc layer generally in the 3 to 5 microns, special requirements can also reach 7 to 8 microns.
2.Appearance
hot dip galvanization has dull, unpleasant finish.However, Electro-galvanization comes with excellent finish.
3.Life
Hot dip galvanized pipe is known to have very high life averaging between 20 to 50 years. But, lectro-galvanization has very low life, ranging from several months to some years only.
4.Costs
The cost is said to increase proportionately with higher coating thickness. hence the hot dip galvanized pipe with normal coat thickness about 40% expensive than electro-galvanizing pipe.
Product Name | Executive Standard | Dimension (mm) | Steel Code / Steel Grade |
---|---|---|---|
Electric-Resistance-Welded Steel Pipes | ASTM A135 | 42.2-114.3 x 2.11-2.63 | A |
Electric-Resistance-Welded Carbon Steel and Carbon-Manganese Steel Boiler and Superheater Tubes | ASTM A178 | 42.2-114.3 x 2.11-2.63 | A, C,D |
ERW and Hot-dip Galvanized Steel Pipes | ASTM A53 | 21.3-273 x 2.11-12.7 | A, B |
Pipes for Piling Usage | ASTM A252 | 219.1-508 x 3.6-12.7 | Gr2, Gr3 |
Tubes for General Structural Purpose | ASTM A500 | 21.3-273 x 2.11-12.7 | Carbon Steel |
Square Pipes for General Structural Purpose | ASTM A500 | 25 x 25-160 x 160 x 1.2-8.0 | Carbon Steel |
Mechanical tubing | ASTM A513 | 21.3-273 x 2.11-12.7 | carbon and alloy steel |
Screwed and Socketed Steel Tubes | BS 1387 | 21.4-113.9 x 2-3.6 | Carbon Steel |
Scaffolding Pipes | EN 39 | 48.3 x 3.2-4 | Carbon Steel |
Carbon Steel Tubes for General Structure Purpose | JIS G3444 | 21.7-216.3 x 2.0-6.0 | Carbon Steel |
Carbon Steel Tubes for Machine Structure Purpose | JIS G3445 | 15-76 x 0.7-3.0 | STKM11A, STKM13A |
Carbon Steel Pipes for Ordinary Piping | JIS G3452 | 21.9-216.3 x 2.8-5.8 | Carbon Steel |
Carbon Steel Pipes for Pressure Service | JIS G3454 | 21.7-216.3 x 2.8-7.1 | Carbon Steel |
Carbon Steel Rigid Steel Conduits | JIS G8305 | 21-113.4 x 1.2-3.5 | G16-G104, C19-C75, E19-E75 |
Carbon Steel Rectangular Pipes for General Structure | JIS G3466 | 16 x 16-150 x 150 x 0.7-6 | Carbon Steel |
Pipeline coating is the most consistent and successful solution for protecting ERW pipes from corrosion, from moisture, other harmful chemicals.
Anti-corrosion steel pipe is processed through the preservation process, which can effectively prevent or slow down the process in the transport and use of chemical or electrochemical corrosion reaction of steel pipe.
Therefore pipe anti-corrosion layer is an important barrier to prevent soil erosion. A well-known foreign scholar put forward” 3PE france protective layer”, so far, anti-corrosion methods is widely used.
Coated pipes offer high resistance to corrosion on pipes and provide many benefits such as:
1. Increased Flow Capacity – A coating on pipes helps provide a smoother surface thus improving gas and liquid flow within pipes.
2. Reduced Cost – The pipeline coating increases the pipes durability so they can be deployed with minimum maintenance cost even in the harshest environments.
3. Lower energy usage – Various studies have shown that pipelines that are internally coated use less energy for pumping and compression of products through pipes. This helps in increased saving over time.
4. Clean delivery of products – The inhibitors used for the protection products can also be minimized by the use of coated pipes for delivery of products.
Thus, coating of pipelines can help you in reducing your maintenance cost and at the same time providing a corrosion free reliable protection.
The basic principles of urban gas pipeline coating selection:
2.1.External Coating
2.1.1 External Epoxy Coating
2.1.2 Polyethylene Coating
2.1.3 Polypropylene Coating
2.1.4 Polyurethane Coating
2.1.5 Polyolefin Coating
2.1.6 Tape Coating
2.1.7 Bitumen Coating
2.1.8 Coal-Tar Enamel Coating
2.1.9 Concrete Weighted Coating
5:External concrete coating.
2.1.10 Marine Coating
2.1.11 Other specification
2.2. Lining
2.2.1 Epoxy Lining
2.2.2 Bitumen Lining
2.2.3 Cement Mortar Lining
2.2.4 Shop Cement Lined Piping
Pipe Coating Products
Three Layer Polyethylene (3LPE)
To improve anticorrosion performance and adhesion, an additional layer of epoxy primer is sprayed onto pipe surfaces prior to the adhesive layer and Polyethylene top layer application. Three Layer Polyethylene is suitable for service temperatures from 60°C to 80°C (85°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.
Three Layer Polypropylene (3LPP)
If a wider service temperature range and high stiffness is required, adhesive and top layers, applied over primer layer, are based on polypropylene instead of polyethylene. Three Layer Polypropylene is suitable for service temperatures up to 135 °C (140°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.
Three Layer Polypropylene and Polyethylene
Three Layer applications involve a thermoplastic coating applied to steel pipelines as a form of anticorrosion protection. This mechanical resistance is appropriate when the risk of particularly severe coating damages exist. The Three Layer process involved several steps. First, the pipe surface is blast cleaned to remove any external residue from the mill or storage. It is then heated and sprayed with a Fusion Bond Epoxy (FBE) primer followed by the application of an adhesive copolymer and polyolefin polymers that are wrap extruded, one over the other.
Field applied products
Advantage of ERW pipe
The alloy content of the coil is often lower than similar grades of steel plate, improving the weldability of the spiral welded pipe. Due to the rolling direction of spiral welded pipe coil is not perpendicular to the pipe axis direction, the crack resistance of the spiral welded pipe materials.
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Q: How long is your delivery time?
A: The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.
Q: Do you provide samples? Is it free?
A: If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.
Q: What are your payment terms?
A: T/T 30% as the deposit,The balance payment is paid in full before shipment
Q: What is the packaging and transportation form?
A: Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.
Q: What is your minimum order quantity?
A: There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.