Basalt Lining Tiles

Description

Basalt is a volcanic stone, used in architecture for centuries. Although basalts boast the durability of a granite, they have the consistent coloration, markings and subtlety of a limestone.

Basalt lining tiles are used in floor covering, bunker’s walls and outlets, silos and other tanks using storage of bulk materials that are strong abrasion. Strong friction wear is caused when emptying the bunker and silos and, in addition, impact wear occurs during the filling process. This abrasion sometimes destroys cement bunker walls within a relatively short time. In practice, cast basalt tiles wear-resistant linings have proved to be an economical solution. The walls are lined with hexagonal or rectangular tiles. Circular bunker and silos are lined with radial rectangular or hexagonal form pieces, exactly fitting the respective circumference.

Rectangular and hexagonal tiles are used in the coating of large areas like bunker, silos and tank.

Advantages:

Cast basalt is a durable, resistant, and reliable and widely used manufacturing material being used in variant construction projects and industries. The linings made from cast basalt are strong and have long lasting effects. This is why most of the industries prefer using cast basalt linings in most of their manufacturing and processing operations.

• Utilizing Cast Basalt enhances and improves operational life of plants
• These are best suited for jobs where extensive cutting is needed
• We can also deliver pre-cut tailored tiles based on the considerations of vibration, impact and other factors at client’s end.

We offer cast basalt tiles for coal bunkers and chutes. These cast basalt tiles are bedded as well as jointed in cement/special bonding agents like resins depending upon application. These tiles mostly find application in automotive industry and are designed to provide long-lasting lining and enhancement to involved operational life cycle for both plant as well as equipment.

Data of cast basalt tiles

Chemical component

SiO2	Al2O3	Fe2O3	TiO2	CaO	MgO	K2O	Na2O	FeO	P2O5	MnO
42-45%	13-16%	13-14%	0.022	10-12%	10-11%	0.045	0.045	13-14%	<1%	<1%

Physical property

NO.	ITEM	PERFORMANCE VALVE
1	Specific gravity	2.9-3.05gm/cc
2	Compressive strength	3000-4500kg per sq cm(min)
3	Bending strength	300kg per sq cm(min)
4	Water Absorption	0
5	Solubility in Acids	0.006
6	Hardness	8(MIN.)Moh Scale
7	Modules of elasticity	11.1×104N/mm2
8	Expansion coefficient (room temperature to 60°C)	0.75×10-5/K
9	Thermal Conductivity	1.15W/mk
10	Special Heat Capacity	0.8kj/Kg.K
11	Highest Temperature For application	350°C

Advantages:
* Utilizing Cast Basalt enhances and improves operational life of plants.
* These are best suited for jobs where extensive cutting is needed.
* We can also deliver pre-cut tailored tiles based on the considerations of vibration, impact and other factors at client’s end.

Standard specification

Thickness (mm)	Length * Width (mm)
16-20	< 200
20-30	< 300
30-50	< 400

Combined with the cast basalt production technology. We can manufacture cast basalt tiles according to various sizes and shapes.

Ultra-thin cast slate: the thinnest 12mm

The self-developed ultra-thin Cast basalt tile is a new product of the international advanced level.

Application

Other than automobiles, some of the other industries where these are used in include:

• Power
• Coal
• Steel
• Cement
• Pulp & Paper
• Mineral Processing

Cast basalt tiles is mainly used in thermal power plants, steel mills, mines and other parts with heavy wear, such as raw coal bunkers, mine bins, coal unloading trenches, hoppers, ore troughs, flotation machines, chutes and other parts.

• Round coal bunker lining: ultra-thin cast slate 14-20mm thick;
• Coal discharge ditch lining: commonly used 25-30mm thick cast slate;

Coal drop bucket lining

lined with cast slate, generally 25-30mm (high chromium steel is best used for coal drop points);

Cast basalt lined pipes

Cast Basalt Tile Lined Elbows

Cast Basalt Tile Lined fittings