astm a519 carbon and alloy steel mechanical tubing 04

astm a519 carbon and alloy steel mechanical tubing 03

astm a519 carbon and alloy steel mechanical tubing 02

astm a519 carbon and alloy steel mechanical tubing 01

ASTM A519 steel pipe

ASTM A519 carbon and alloy steel mechanical tubing used in the mechanical tubing may be cast in ingots or may be strand cast.

Please send your inquiry by sales@sunnysteel.com

Category: Seamless pipes Tags: ASTM Seamless pipe, mechanical tube

Description

ASTM A519 carbon and alloy steel mechanical tubing used in the mechanical tubing may be cast in ingots or may be strand cast.

The steel used in the mechanical tubing may be cast in ingots or may be strand cast. When steel of different grades is sequentially strand cast, identification of the resultant transition material is required. The seamless tubing is a tubular product made without a welded seam. It is usually manufactured by hot working steel, and if necessary, by subsequently cold finishing the hot-worked tubular product to produce the desired shape, dimensions and properties.

The tubes shall be furnished in the following shapes: round, square, rectangular and special sections. Heat analysis shall be made to determine the percentages of the elements specified. If secondary melting processes are used, the heat analysis shall be obtained from one remelted ingot or the product of one remelted ingot of each primary melt. The tubing shall be coated with a film of oil before shaping to retard rust when specified This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.

Size range(mm):

Out diameter:10-324mm
Wall Tickness:1-30mm
Length:14000mm max

Chemical Composition (%) of ASTM A519

ASTM A519 covers several grades of carbon and alloy steel seamless mechanical tubing. The standard is also acceptable in the manufacture of piping.

Grade Designation	C	Mn	P≤	S≤	Si	Cr	Mo
1008	≤0.10	0.30-0.50	0.04	0.05	-	-	-
1010	0.08-0.13	0.30-0.60	0.04	0.05	-	-	-
1018	0.15-0.20	0.60-0.90	0.04	0.05	-	-	-
1020	0.18-0.23	0.30-0.60	0.04	0.05	-	-	-
1025	0.22-0.28	0.30-0.60	0.04	0.05	-	-	-
1026	0.22-0.28	0.60-0.90	0.04	0.05	-	-	-
4130	0.28-0.33	0.40-0.60	0.04	0.05	0.15-0.35	0.80-1.10	0.15-0.25
4140	0.38-0.43	0.75-1.00	0.04	0.05	0.15-0.35	0.80-1.10	0.15-0.25

Mechanical properties of ASTM A519

Grade	Condition	MPa Tenslle Point	Yield Point	Elongation
1020	CW	≥414	≥483	≥5%
	SR	≥345	≥448	≥10%
	A	≥193	≥331	≥30%
	N	≥234	≥379	≥22%
1025	CW	≥448	≥517	≥5%
	SR	≥379	≥483	≥8%
	A	≥207	≥365	≥25%
	N	≥248	≥379	≥22%
4130	SR	≥586	≥724	≥10%
	A	≥379	≥517	≥30%
	N	≥414	≥621	≥20%
4140	SR	≥689	≥855	≥10%
	A	≥414	≥552	≥25%
	N	≥621	≥855	≥20%

JIS number and corrensponding foreign standards

JIS			ASTM			BS			DIN			NF			ISO			Index Number
Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe
G3445	STKM11A	C	ASTM A512	MT1010	C	1717	ERWC1	C	2391	St30Si	C				3304	R28	C	C017
			ASTM A513	MT1010	C					St30A1	C				3305	"	C
									2393	St28	C				3306	"	C
										RSt28	C
									2394	St28	C
										USt28	C
										RSt28	C
	STKM12A	C	ASTM A512	MT1015	C	1717	ERWC2	C	2391	St37-2					3304	R33	C
			ASTM A513	MT1015	C	6323	HFS3	C		RSt37-2					3305	"	"
	STKM12B	C	ASTM A512	MT1015	C				2394	St37-2					3306	"	"
			ASTM A513	MT1015	C					Ust38-2
			ASTM A519	MT1015	C					RSt-2
	STKM12C	C				1717	CEWC2	C				A49-322	TU37b	C
						"	CFSC3	C				A49-327	TU37b	C
						6323	CFS3	C
						"	CFS3A	C
	STKM13A	C	ASTM A312	MT1020	C	1717	ERWC3	C	2391	St45	C	A49-324	TU37b	C	2937	TS4	C
			ASTM A513	MT1020	C				2393	St44-2	C	A49-330	TU37b	C	3304	R37	"
									2394	St44-2	C	A49-343	TU38b	C	3305	"	"
	STKM13B	C	ASTM A513	MT1020	C										3306	"	"
	STKM13C	C				1717	CEWC3	C
						"	CFSC4	C
						6323	CFS4	C
	STKM14A	C	ASTM A513	MT1020	C	6323	HFS4	C							2937	TS9	C
															3304	R42	"
	STKM14B	C				6323	HFS5	C							3305	R42	C
	STMK14C	C													3306	"	"
	STKM15A	C	ASTM A513	1030	C
			ASTM A519	1030	C
	STKM15C
	STKM16A	C	ASTM A519	1040	C							A49-311	TUXC35	C
												A49-312	TUXC35	C
	STKM16C	C
	STKM17A	C	ASTM A519	1050	C	6323	HFS8	C
	STKM17C	C				6323	CFS8	C
	STKM18A	C	ASTM A519	1518	C	1717	ERWC5	C				A49-310	TU52b	C
												A49-311	TU52b	C
												A49-312	TU52b	C
	STKM18B	C										A49-321	TU52b	C
												A49-323	TU52b	C
												A49-326	TU52b	C
	STKM18C	C										A49-330	TU52b	C
												A49-341	TS42a	C
												"	TS47a	C
												A49-343	TS18M5	C
	STKM19A	C	ASTM A519	1524	C				2391	ST52	C				2937	TS18	C
									2393	ST52-3	C				2938	Gr.1	C
									2394	ST52-3	C				3304	R50	C
															3305	R50	C
															3306	R50	C
	STKM20A	C
G3441	SCr420TK	Cr																C018
	SCM415TK	CrMo
	SCM418TK	CrMo				6323	CFS10	CrMo
	SCM420TK	CrMo	ASTM A519	5120	CrMo
	SCM430TK	CrMo	ASTM A519	4130	CrMo
	SCM435TK	CrMo	ASTM A519	4135	CrMo
	SCM440TK	CrMo	ASTM A519	4140	CrMo	6323	CFS10	CrMo

Standard

The production of our seamless pipes is tightly regulated and all of the pipes we stock have been fully tested to international standards to ensure we only supply the highest quality products.

ASTM / ASME

American Society for Testing and Materials(ASTM), American Society of Mechanical Engineers (ASME)

Product name	Executive standard	Dimension (mm)	Steel code/ Steel grade
Black and Hot-dipped Zinc-coated Steel Pipes Seamless	ASTM A53	0.3-1200 x 1.0-150	GR.A, GR.B, GR.C
Seamless Carbon Steel for High Temperature Service	ASTM A106	10.3-1200 x 1.0-150	GR.B, GR.C
Seamless Cold-drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes	ASTM A179	10.3-426 x 1.0-36	Low Carbon Steel
Seamless Carbon Steel Boiler Tubes for High Pressure	ASTM A192	10.3-426 x 1.0-36	Low Carbon Steel
Seamless Cold-drawn Intermediate Alloy Steel Heat-exchanger and Condenser Tubes	ASTM A199	10.3-426 x 1.0-36	T5, T22
Seamless Medium-carbon Steel Boiler and Superheater Tubes	ASTM A210	10.3-426 x 1.0-36	A1, C
Seamless Ferritic and Austenitic Alloy Steel Boiler, Superheater and Heat-exchanger Tubes	ASTM A213	10.3-426 x 1.0-36	T5, T5b, T9 , T11, T22 ,T91
Seamless Carbon and Alloy Steel for Mechanical Tubing	ASTM A333	1/4"-42" x SCH20-XXS	Grade1 Gr. 3,Gr..6, Gr.8 , Gr. 9
Seamless Cold-drawn Carbon Steel Feedwater Heater Tubes	ASTM A556	10.3-426 x 1.0-36	A2, B2
Round and shaped steel cold formed welded and seamless carbon steel structural pipe.	ASTM A500	OD :10.3-820 x 0.8- 75	Grade A, B, C, D
Carbon and alloy steel mechanical tubing, either hot-finished or cold-finished	ASTM A519	10.3-426 x 1.0-36	1020, 1025, 4130, 4140
For seamless ferritic alloy-steel pipe for high-temperature service	ASTM A335	1/4"-42" x SCH20-XXS	A/SA 335 P1, P2, P11, P12, P15, P22, P91, P92, P122

Process

Inspection

Size inspection

Geometrical inspection of steel pipes The outer diameter, wall thickness, bending and length of the steel pipe can be inspected on the inspection table with an outer caliper, a micrometer and a bending ruler, and a length tape measure.

Tolerances of pipes you should notice

Take seamless steel pipe as an example, there are some tolerances that affect quality. Noting this, and you will get a better pipe.

Weight tolerance
For pipe NPS 12 (DN300, 323.8mm) and under, the weight shall vary within -3.5% / +10%.

For pipe over NPS 12 (DN300, 323.8mm), the weight shall vary within -5% / +10%.

Pipe of NPS 4 (DN100, 114.3mm) and smaller may be weighed in convenient lots; pipe in sizes larger than NPS 4 shall be weighed separately.

Quantity tolerance
Normally mills take -10% to +10% tolerance, but TPMCSTEEL keeps ±3% variation.

Length tolerance
For Seamless pipe& tube, if definite cut lengths are ordered, the length shall vary within -0mm / +6mm.

Dimension tolerances of seamless steel pipe

Pipe types	Pipe Szie(mm)		Tolerances
Hot rolled	OD	<50	±0.50mm
	OD	≥50	±1%
	WT	<4	±12.5%
		≥4-20	+15%, -12.5%
		>20	±12.5%
Cold drawn	OD	6-10	±0.20mm
		10-30	±0.40mm
		30-50	±0.45
		>50	±1%
	WT	<1	±0.15mm
		>1-3	+ 15%, – 10%
		>3	+ 12.5%, – 10%

Standard	Hot finished seamless tube		Cold flnished seamless tube
	Out diameter (mm)	Tolerance	Out diameter (mm)	Tolerance
EN10216-1	≤100	+/-0.75% (min.+/-0.5mm)	All	+/-0.5%
EN10216-2	≤100	+/-0.75% (min.+/-0.5mm)		(min. +/-0.30mm)
DIN17175	>100	+/-0.90%		(min. +/-0.30mm)
GB/T 3087	≤460	+/-0.75% (min.+/-0.5mm)	10-30	+/-0.40mm
			>30-50	+/-0.45mm
			>50	+/-1.0%
GB/T 5310 GB/T 9948 GB/T 6479	<57	+/-0.40mm	≤30	+/-0.20mm
	57-325	+/-0.75%	>30-50	+/-0.30mm
	>325-460	+1%,-2mm	>50	+/-0.8%
ASME SA-179M ASME SA-192M ASME SA-209M ASME SA-210M ASME SA-213M JIS G 3461 JIS G 3461	≤101.6	+0.4, -0.8mm	<25.4	+/-0.10mm
			>25.4-38.1	+/-0.15mm
			>38.1-50.8	+/-0.20mm
	101.6-190.5	+0.4, -1.2mm	>50.8-63.5	+/-0.25mm
			>63.5-76.2	+/-0.30mm
			>76.2	+/-0.38mm
ASME SA106 ASME SA335	≤48.3	+/-0.40mm	≤48.3	+/-0.40mm
	48.3-114.3	+/-0.79mm
	114.4-219.1	+1.59, -0.79mm
	219.2-323.9	+2.38, -0.79mm	>48.3	+/-0.79mm
	>324	+/-1.0%	>48.3	+/-0.79mm

Tolerances on wall thickness

The wall thickness at any point shall be within the below tolerance table.

Standard	Hot finished seamless tube			Cold flnished seamless tube
DIN17175	Out diameter OD(mm)	Wall thickness T(mm)	Tolerance	Out diameter (mm)	Wall Thickness T(mm)	Tolerance
	≤130	S≤2Sn	+15%, -10%	--	All	+/-10% (min. +/-0.2mm)
		2Sn	+12.5%, -10%
		S>4Sn	+-/9%
	>130	S≤0.05da	+17.5%, -12.5%
		0.05da	+/-12.5%
		S>0.11da	+/-10%
EN 10216-1 EN 10216-2	≤219.1	-	+/-12.5% (min.+/-0.4mm)
	--	T/D≤0.025	+/-20%
		0.025	+/-15%
		0.05	+/-12.5%
		0.1	+/-10%
GB/T 3087	--	≤20	+15%,-12.5% (min.+0.45, -0.35mm)	--	1.0-3.0	+15%, -10%
GB/T 3087	--	>20	+/-12.5%	--	>3	+12.5%, -10%
GB/T 5310 GB/T 9948 GB/T 6479	--	<4.0	+15%,-10% (min.+0.48, -0.32mm)	--	2-3	+12%,-10%
		4-20	+12.5%,-10%		>3	+/-10%
		>20	+/-10%		>3	+/-10%
ASME SA-179M ASME SA-192M ASME SA-209M ASME SA-210M ASME SA-231M JIS G 3461 JIS G 3462	--	2.41-3.8	+35%, -0%	≤38.1	--	+20%,-0%
		3.8-4.6	+33%,-0%	>38.1	--	22%,-0%
		>4.6	+28%,-0%	--	--	--
ASME SA-106 ASME SA-335	--	All	+/12.5%		All	+/-10%

Note:

The size in the table above is for the hot-rolled tubes.
The size of the green area is the regular specification, we can accept orders directly, but the yellow area shall be subject to a technical evaluation.
The Out side diameter (O.D) and wall thickness (W.T.) of the tube should be complied.

PMI test

Positive material identification (PMI) testing is the examination of a material, usually a metallic alloy, to confirm the material is consistent with the user’s request.

Delivery

Steel pipe delivery status(condition)

Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).

Condition on delivery of steel pipe

Term	Symbol	Explanation
Cold-finished/hard (cold-finished as-drawn)	BK	No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft (lightly cold-worked)	BKW	After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed	GBK	After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized	NBK	The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.

Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.

Packing

There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Plastic caps plugged at the two sides of pipe ends
Should be avoided by the steel strapping and transport damage
Bundled signs should be uniform and consistent
The same bundle(batch) of steel pipe should be came from the same furnace.
The steel pipe has the same furnace number, the same steel grade, the same specifications.

Our packing can meet any needs of the customers.