astm a192asme sa192 seamless boiler and superheater tubes

A192 SMLS H Bolier Square Heat Exchanger Fin Tube

ASTM A192 seamles carbon steel boiler tube

ASTM A192,ASME SA192 High-Pressure Seamless Carbon Steel Boiler And Superheater Tubes sizes and thicknesses usually furnished to this specification are 1 ⁄ 2 in. to 7 in.outside diameter and 0.085 to 1.000 in.

Please send your inquiry by sales@sunnysteel.com

Category: Seamless pipes Tags: ASTM A192, ASTM Seamless pipe, Boiler tube

Description

ASTM A192 seamles carbon steel boiler tube is applied as minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service, AGICO supplies ASTM A192 steel tube in hot rolled and cold drawn delivery state, It is generally used for high-pressure boiler (working pressure does not exceed 9.8Mpa and the working temperature between 450 ℃ -650 ℃) heating surface tubes, header, economizer, superheater, reheater.

ASTM A192 —– American Society for Testing Materials standard
ASME SA192 — American Society of Mechanical Engineers standards

High-pressure seamless carbon steel boiler tubes purposes:

Generally used for high-pressure boiler (working pressure does not exceed 9.8Mpa and the working temperature between 450 ℃ -650 ℃) heating surface tubes, header, economizer, superheater, reheater. (P <9.8MPa, 450 ℃

ASTM A192 / A192M is the standard applicable to seamless carbon steel boiler tubes for high-pressure service

ASTM A192 seamless steel tube sizes and thicknesses usually furnished to this specification are 1⁄2 in. to 7 in. [12.7 to 177.8 mm] outside diameter and 0.085 to 1.000 in. [2.2 to 25.4 mm], inclusive, in minimum wall thickness. Tubing having other dimensions may be furnished, provided such tubes comply with all other requirements of this specification.

ASTM A192 seamless steel tubes mechanical property requirements do not apply to tubing smaller than 1⁄8 in. [3.2 mm] inside diameter or 0.015 in. [0.4 mm] thickness.

ASTM A192 Referenced Documents:

ASTM A450 / A450M Specification for General Requirements for Carbon, Ferritic Alloy, and Austenitic Alloy Steel Tubes.

Standard: ASTM A192 / ASME SA 192

Description Name: ASME SA 192 / ASTM A192 boiler pipes; A192 pipes; A192 carbon steel tube; ASTM A192 seamless tubing; ASTM A192 carbon steel pipe; SA192 SEAMLESS PIPE; ASTM A192 cold drawn seamless steel tubes; ASTM A192 pipes and tubing; carbon steel tube; Seamless steel tube; steel tube.

Size: 1⁄2 in. to 12 in. [12.7 to 304.8 mm]

Schedule: 1.5mm-35mm

Shape: Round

Production type: Hot finished and cold finished.

Length: Single random length/ Double random length or as customer’s actual request max length is 27m.

Grade: A192 / SA192

Additional Fabrication Service:

ASTM A192 Tube End（plain end, beveled end, coupling）;
Coating（Epoxy Coating, Coulor Paint coating, 3LPE Coating）,
Bending and othering fabrication according to customer requirement.

ASTM 192 Seamless Steel Tube Dimensions:

OD (mm)	Wall Thickness(mm)
	2	2.5	3	3.5	4	4.5	5	6	6.5-7	7.5-8	8.5-9	9.5-10	11	12
Φ25-Φ28	●	●	●	●	●	●
Φ32		●	●	●	●	●	●
Φ34-Φ36		●	●	●	●	●	●
Φ38		●	●	●	●	●	●
Φ40			●	●	●	●	●
Φ42			●	●	●	●	●
Φ45			●	●	●	●	●	●
Φ48-Φ60			●	●	●	●	●	●	●
Φ63.5				●	●	●	●	●	●	●
Φ68-Φ73					●	●	●	●	●	●
Φ76					●	●	●	●	●	●	●	●	●	●
Φ80					●	●	●	●	●	●	●	●	●	●
Φ83					●	●	●	●	●	●	●	●	●	●
Φ89					●	●	●	●	●	●	●	●	●	●
Φ95					●	●	●	●	●	●	●	●	●	●
Φ102					●	●	●	●	●	●	●	●	●	●
Φ108					●	●	●	●	●	●	●	●	●	●
Φ114						●	●	●	●	●	●	●	●	●
Φ121						●	●	●	●	●	●	●	●	●
Φ127						●	●	●	●	●	●	●	●	●
Φ133						●	●	●	●	●	●	●	●	●
Φ140							●	●	●	●	●	●	●	●
Φ146							●	●	●	●	●	●	●	●
Φ152							●	●	●	●	●	●	●	●
Φ159							●	●	●	●	●	●	●	●
Φ168							●	●	●	●	●	●	●	●

Test

Hydrostatic or Nondestructive Electric Test
Heat Treatment:Min temperature 650.
Surface Condition:Free of scale,A slight amount of oxidation will not be considered as scale.
Flattening Test,Flaring Test.Flange Test,Hardness Test,Hydrostatic Test

ASTM A192 / ASME SA192 Flattening Test:

One flattening test shall be made on specimens from each end of two tubes selected from each lot or fraction thereof.

ASTM A192 / ASME SA192 Flaring Test:

One flaring test shall be made on specie- men from each end of two tubes selected from each lot or fraction thereof. These tubes shall be selected apart from those used for the flattening test.

Inspection and Test:

Chemical Composition Inspection, Mechanical Properties Test(Tensile Strength,Yield Strength, Elongation, Flaring, Flattening, Bending, Hardness, Impact Test), Surface and Dimension Test,No-destructive Test, Hydrostatic Test.

Chemical compositions(%) of ASTMA 192M / ASME SA-192M

C	Si	Mn	P	S
0.06-0.18	≤0.25	0.27-0.63	≤0.035	≤0.035

Mechanical properties of ASTM A 192M / ASME SA-192M

Yield Strength (Mpa)	Tensile Strength (Mpa)	Elongation (%)
≥180	≥325	≥35

Hydrostatic test pressures of ASTM A192M / ASME SA-192M

Each tube shall be subjected to the hydrostatic pressure test, or instead of this test, a nondestructive test may be used when specified by the purchaser.

Outside Diameter of Tube, in. [mm]	Hydrostatic Test Pressure, psi [MPa]
Under 1 [25.4]	1000 [7]
1 to 11⁄2 [25.4 to 38.1], excl	1500 [10]
11⁄2 to 2 [38.1 to 50.8], excl	2000 [14]
2 to 3 [50.8 to 76.2], excl	2500 [17]

Grade		ASTM A192 / ASME SA192
UNS No		K01201
Old British	BS	CFS 320
German	No	17175
German	Number	1.0305
Belgian		837
Japanese JIS		D3563 / G3461
French		A49-213
Italian		5462

JIS number and corrensponding foreign standards

JIS			ASTM			BS			DIN			NF			ISO			Index Number
Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe	Standard Number	Grade	Tupe
G3461	STB340	C	A161	LC	C	3059	HFS320	C				A49-245	TS34e	C				C010
	(STB35)		A192	-	C	"	CFS320	C				"	TS34c	C
			A226	-	C	"	ERW320	C
			A556	GrA2	C	"	CEW320	C
			A557	GrA2	C	"	S1 360	C
						"	S2 360	C
						"	ERW 360	C
						"	CEW360	C
						3606	ERW320	C
						"	CEW320	C
						"	CFS320	C
	STB410	C	A179	GrC	C	3059	S1 440	C	17175	St45.8	C	A49-213	TU42c	C	2604-02-01 00:00:00	TS9H	C
	(STB42)		A210	GrA1	C	"	S2 440	C	17177	St42.8	C	A49-215	TU42c	C	"	TW9H	C
			A556	GrB2	C	"	ERW 440	C				A49-243	TS42c
			A557	GrB2	C	"	CEW 440	C				A49-245	TS42c
						3602	HFS 410	C				"	TS42c
						"	CFS 410	C
						"	ERW 410	C
						"	CEW 410	C
						3606	ERW 440	C
						"	CEW 440	C
						"	CFS 440	C
STB510	C							C	17175	19Mn5	C	A49-213	TU52C	C	2604-02-01 00:00:00	TS18	C
(STB52)								C				A49-248	TU52C	C

ASTM A192 Seamless Steel Tube is applied as minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service, AGICO supplies ASTM A192 steel tube in hot rolled and cold drawn delivery state, It is generally used for high-pressure boiler (working pressure does not exceed 9.8Mpa and the working temperature between 450 ℃ -650 ℃) heating surface tubes, header, economizer, superheater, reheater.

ASTM A192 Seamless Carbon Steel Tube

Process

Cold drawn seamless steel tube deformed process

Cold Drawn Seamless Mechanical Tubing (CDS) is a cold drawn 1018/1026 steel tube which offers uniform tolerances, enhanced machinability and increased strength and tolerances compared to hot-rolled products.

Cold drawn seamless steel tubes process

Cold drawn steel tube is with hot-rolled steel coil as raw material, and tandem cold rolling pickled to remove oxide scale, its finished rolling hard roll, rolling hard volumes due to the continuous cold deformation caused by cold hardening strength, hardness increased indicators declined tough plastic, stamping performance will deteriorate, which can only be used for simple deformation of the parts.

Rolling hard roll can be used as the raw material of the hot-dip galvanizing plant, hot dip galvanizing line set annealing line. Rolling hard roll weight is generally 6 to 13.5 tons, the coil diameter of 610mm.

Hot rolled seamless steel pipe deformed process

Hot-rolled seamless steel pipe production base deformation process can be summarized as three stages: perforation, extension and finishing.

Hot rolled seamless steel pipe deformed process

The main purpose of the perforation process is to become a solid round billet piercing hollow shell. Capillary in the specifications, accuracy and surface quality can not meet the requirements of the finished product, further improvements are needed to deform the metal through. The main purpose of the stretching machine is further reduced sectional view (main compression wall) for a larger axial extension, so that the capillary improved dimensional accuracy, surface quality and organizational performance.

After stretching machine rolled steel pipe shortage collectively need further molding mill in order to achieve the requirements of the finished pipe. Rolled steel due to pass in the method widely used in the production of seamless steel tubes.

So far, due to the method pass rolling steel can be divided into two categories: core pension without rolling rolling (hollow body rolling), and with the mandrel. Sizing machines, reducing mill and stretch reducing mill belonging to the hole without mandrel type continuous rolling mills are generally coffin. Its main purpose is to reduce the diameter of the deformation process or sizing get finished steel, the wall thickness of process control, can make thinning, thickening or nearly unchanged.

All the traditional hole-type rolling machine with mandrel belong to extend machine. The main purpose is to reduce the deformation process perforated capillary wall thickness and outer diameter roll passes in the deformation zone and the mandrel posed, for a larger axial extension. At the same time a certain improvement in the organization, performance, accuracy, surface quality.

Cut to Length

Before cutting pipe and tubing

No matter the material, measure the diameter of the pipe or tube to be cut to ensure that you use the right-size tube cutter for the job. When determining how to make a straight cut, use a tape measure and a pencil or other writing instrument to mark on the surface where you want to cut. If possible, mark around the circumference of a pipe, especially when cutting with a handsaw. Ensure that a cut is as straight as possible by securing the pipe with a vise, clamp, miter box or even duct tape to keep the length from shifting out of place while cutting.

After cutting pipe and tubing

Unless a cut is perfectly clean, you should expect to remove burrs from around the edge, especially after sawing.
Use a deburring tool to clean the edge after tube cutting.
You may opt to use a metal file on the cut of a metal pipe.

Inspection

Size inspection

Geometrical inspection of steel pipes The outer diameter, wall thickness, bending and length of the steel pipe can be inspected on the inspection table with an outer caliper, a micrometer and a bending ruler, and a length tape measure.

Tolerances of pipes you should notice

Take seamless steel pipe as an example, there are some tolerances that affect quality. Noting this, and you will get a better pipe.

Weight tolerance
For pipe NPS 12 (DN300, 323.8mm) and under, the weight shall vary within -3.5% / +10%.

For pipe over NPS 12 (DN300, 323.8mm), the weight shall vary within -5% / +10%.

Pipe of NPS 4 (DN100, 114.3mm) and smaller may be weighed in convenient lots; pipe in sizes larger than NPS 4 shall be weighed separately.

Quantity tolerance
Normally mills take -10% to +10% tolerance, but TPMCSTEEL keeps ±3% variation.

Length tolerance
For Seamless pipe& tube, if definite cut lengths are ordered, the length shall vary within -0mm / +6mm.

Dimension tolerances of seamless steel pipe

Pipe types	Pipe Szie(mm)		Tolerances
Hot rolled	OD	<50	±0.50mm
	OD	≥50	±1%
	WT	<4	±12.5%
		≥4-20	+15%, -12.5%
		>20	±12.5%
Cold drawn	OD	6-10	±0.20mm
		10-30	±0.40mm
		30-50	±0.45
		>50	±1%
	WT	<1	±0.15mm
		>1-3	+ 15%, – 10%
		>3	+ 12.5%, – 10%

Standard	Hot finished seamless tube		Cold flnished seamless tube
	Out diameter (mm)	Tolerance	Out diameter (mm)	Tolerance
EN10216-1	≤100	+/-0.75% (min.+/-0.5mm)	All	+/-0.5%
EN10216-2	≤100	+/-0.75% (min.+/-0.5mm)		(min. +/-0.30mm)
DIN17175	>100	+/-0.90%		(min. +/-0.30mm)
GB/T 3087	≤460	+/-0.75% (min.+/-0.5mm)	10-30	+/-0.40mm
			>30-50	+/-0.45mm
			>50	+/-1.0%
GB/T 5310 GB/T 9948 GB/T 6479	<57	+/-0.40mm	≤30	+/-0.20mm
	57-325	+/-0.75%	>30-50	+/-0.30mm
	>325-460	+1%,-2mm	>50	+/-0.8%
ASME SA-179M ASME SA-192M ASME SA-209M ASME SA-210M ASME SA-213M JIS G 3461 JIS G 3461	≤101.6	+0.4, -0.8mm	<25.4	+/-0.10mm
			>25.4-38.1	+/-0.15mm
			>38.1-50.8	+/-0.20mm
	101.6-190.5	+0.4, -1.2mm	>50.8-63.5	+/-0.25mm
			>63.5-76.2	+/-0.30mm
			>76.2	+/-0.38mm
ASME SA106 ASME SA335	≤48.3	+/-0.40mm	≤48.3	+/-0.40mm
	48.3-114.3	+/-0.79mm
	114.4-219.1	+1.59, -0.79mm
	219.2-323.9	+2.38, -0.79mm	>48.3	+/-0.79mm
	>324	+/-1.0%	>48.3	+/-0.79mm

Tolerances on wall thickness

The wall thickness at any point shall be within the below tolerance table.

Standard	Hot finished seamless tube			Cold flnished seamless tube
DIN17175	Out diameter OD(mm)	Wall thickness T(mm)	Tolerance	Out diameter (mm)	Wall Thickness T(mm)	Tolerance
	≤130	S≤2Sn	+15%, -10%	--	All	+/-10% (min. +/-0.2mm)
		2Sn	+12.5%, -10%
		S>4Sn	+-/9%
	>130	S≤0.05da	+17.5%, -12.5%
		0.05da	+/-12.5%
		S>0.11da	+/-10%
EN 10216-1 EN 10216-2	≤219.1	-	+/-12.5% (min.+/-0.4mm)
	--	T/D≤0.025	+/-20%
		0.025	+/-15%
		0.05	+/-12.5%
		0.1	+/-10%
GB/T 3087	--	≤20	+15%,-12.5% (min.+0.45, -0.35mm)	--	1.0-3.0	+15%, -10%
GB/T 3087	--	>20	+/-12.5%	--	>3	+12.5%, -10%
GB/T 5310 GB/T 9948 GB/T 6479	--	<4.0	+15%,-10% (min.+0.48, -0.32mm)	--	2-3	+12%,-10%
		4-20	+12.5%,-10%		>3	+/-10%
		>20	+/-10%		>3	+/-10%
ASME SA-179M ASME SA-192M ASME SA-209M ASME SA-210M ASME SA-231M JIS G 3461 JIS G 3462	--	2.41-3.8	+35%, -0%	≤38.1	--	+20%,-0%
		3.8-4.6	+33%,-0%	>38.1	--	22%,-0%
		>4.6	+28%,-0%	--	--	--
ASME SA-106 ASME SA-335	--	All	+/12.5%		All	+/-10%

Note:

The size in the table above is for the hot-rolled tubes.
The size of the green area is the regular specification, we can accept orders directly, but the yellow area shall be subject to a technical evaluation.
The Out side diameter (O.D) and wall thickness (W.T.) of the tube should be complied.

PMI test

Positive material identification (PMI) testing is the examination of a material, usually a metallic alloy, to confirm the material is consistent with the user’s request.

Delivery

Steel pipe delivery status(condition)

Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).

Condition on delivery of steel pipe

Term	Symbol	Explanation
Cold-finished/hard (cold-finished as-drawn)	BK	No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft (lightly cold-worked)	BKW	After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed	GBK	After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized	NBK	The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.

Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.

Packing

There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Plastic caps plugged at the two sides of pipe ends
Should be avoided by the steel strapping and transport damage
Bundled signs should be uniform and consistent
The same bundle(batch) of steel pipe should be came from the same furnace.
The steel pipe has the same furnace number, the same steel grade, the same specifications.

Our packing can meet any needs of the customers.

Product name	Executive standard	Dimension (mm)	Steel code/ Steel grade
Black and Hot-dipped Zinc-coated Steel Pipes Seamless	ASTM A53	0.3-1200 x 1.0-150	GR.A, GR.B, GR.C
Seamless Carbon Steel for High Temperature Service	ASTM A106	10.3-1200 x 1.0-150	GR.B, GR.C
Seamless Cold-drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes	ASTM A179	10.3-426 x 1.0-36	Low Carbon Steel
Seamless Carbon Steel Boiler Tubes for High Pressure	ASTM A192	10.3-426 x 1.0-36	Low Carbon Steel
Seamless Cold-drawn Intermediate Alloy Steel Heat-exchanger and Condenser Tubes	ASTM A199	10.3-426 x 1.0-36	T5, T22
Seamless Medium-carbon Steel Boiler and Superheater Tubes	ASTM A210	10.3-426 x 1.0-36	A1, C
Seamless Ferritic and Austenitic Alloy Steel Boiler, Superheater and Heat-exchanger Tubes	ASTM A213	10.3-426 x 1.0-36	T5, T5b, T9 , T11, T22 ,T91
Seamless Carbon and Alloy Steel for Mechanical Tubing	ASTM A333	1/4"-42" x SCH20-XXS	Grade1 Gr. 3,Gr..6, Gr.8 , Gr. 9
Seamless Cold-drawn Carbon Steel Feedwater Heater Tubes	ASTM A556	10.3-426 x 1.0-36	A2, B2
Round and shaped steel cold formed welded and seamless carbon steel structural pipe.	ASTM A500	OD :10.3-820 x 0.8- 75	Grade A, B, C, D
Carbon and alloy steel mechanical tubing, either hot-finished or cold-finished	ASTM A519	10.3-426 x 1.0-36	1020, 1025, 4130, 4140
For seamless ferritic alloy-steel pipe for high-temperature service	ASTM A335	1/4"-42" x SCH20-XXS	A/SA 335 P1, P2, P11, P12, P15, P22, P91, P92, P122