Our team is highly trained and experienced in servicing and producing all types of steel supplies. Need help or have a question?
sales@abrasionresistantpipe.com
Tel.: +8621-3378-0199
Ash sluicing channel panel
Ash sluicing channel panel is mainly used in the power plant ash ditch lining.
Please send your inquiry by sales@sunnysteel.com
Description
Ash sluicing channel panel is mainly used in the power plant ash ditch lining. Our company’s existing products includ various angles and types straight groove,curved groove, variable diameter groove, converging channel,etc.We can also customize production according to the drawings.
Typical applications
Basalt is ideally suited to protect equipment where abrasive materials are conveyed and cause sliding abrasion such as in pipes and bends for pneumatic or hydraulic systems, in cyclones and seperators, in flumes and chain conveyors, in hoppers and silos, mixers, tanks, pulpers, etc.
Data of cast basalt tiles
Chemical component
| SiO2 | Al2O3 | Fe2O3 | TiO2 | CaO | MgO | K2O | Na2O | FeO | P2O5 | MnO |
|---|---|---|---|---|---|---|---|---|---|---|
| 42-45% | 13-16% | 13-14% | 0.022 | 10-12% | 10-11% | 0.045 | 0.045 | 13-14% | <1% | <1% |
Physical property
| NO. | ITEM | PERFORMANCE VALVE |
|---|---|---|
| 1 | Specific gravity | 2.9-3.05gm/cc |
| 2 | Compressive strength | 3000-4500kg per sq cm(min) |
| 3 | Bending strength | 300kg per sq cm(min) |
| 4 | Water Absorption | 0 |
| 5 | Solubility in Acids | 0.006 |
| 6 | Hardness | 8(MIN.)Moh Scale |
| 7 | Modules of elasticity | 11.1×104N/mm2 |
| 8 | Expansion coefficient (room temperature to 60°C) | 0.75×10-5/K |
| 9 | Thermal Conductivity | 1.15W/mk |
| 10 | Special Heat Capacity | 0.8kj/Kg.K |
| 11 | Highest Temperature For application | 350°C |
Advantages:
- Resistant to friction-induced abrasion
- Heat resistant up to approx. 620 K (approx. 350 °C)
- Resistant to many chemicals and acids
- Perfectly resistant to oxidation
- Extremely smooth on the surface, and therefore has good sliding properties
Standard specification
| Thickness (mm) | Length * Width (mm) |
|---|---|
| 16-20 | < 200 |
| 20-30 | < 300 |
| 30-50 | < 400 |
What is Cast Basalt?
Naturally occuring basalt rock is quarried, melted, cast and annealed to form a finely crystallised glass, ceramic of extreme hardness (8.5 on the moh scale)
What is it for?
Basalt provides a long lasting lining for static plant over which large volumes or abrasive and/or corrosive materials are passed.
How is it fixed?
Basalt tiles can be bedded and joined in cement or special bonding agents. The agents chosen depend on the application. Tiles can be supplied with a counter sunk central hole for individual bolting onto or in ready-made liner plates and pipes.
Where is it used?
Basalt can resist wear, corrosion and temperatures up to approximately 400 °C; Cast Basalt is generally used in wet material handling situations such as coal chutes and ash sluceways, ash pipelines at power stations and hydraulic granulated slag or sand conveying services . Basalt should be used in light impact areas. If you are in doubt let our sales engineer advise you on an “impact friendly” design.
Application of Giant cast basalt tiles
Other than automobiles, some of the other industries where these are used in include:
- Power
- Coal
- Steel
- Cement
- Pulp & Paper
- Mineral Processing
Cast basalt tiles is mainly used in thermal power plants, steel mills, mines and other parts with heavy wear, such as raw coal bunkers, mine bins, coal unloading trenches, hoppers, ore troughs, flotation machines, chutes and other parts.
- Round coal bunker lining: ultra-thin cast slate 14-20mm thick;
- Coal discharge ditch lining: commonly used 25-30mm thick cast slate;
Coal drop bucket lining
lined with cast slate, generally 25-30mm (high chromium steel is best used for coal drop points);
Cast Basalt Tile Lined Elbows
Cast Basalt Tile Lined fittings
Application
Cast basalt pipes owing to an excellent performance of abrasive and corrosion resistance .It may be used as the liner of pipeline for hydraulic,pneumatic of conveyance of material and corrosion materials or slurry.We can offer the basalt pipes with nominal diameter of 40mm-800mm.
Cast Basalt can be used for the lining of pipework, chutes, bunkers, cyclones, and hoppers. It has become the global standard in areas such as ash slurry pipework, often used at fossil-fuel power stations. It is an all-round cost-effective and adaptable lining material that extends the life of equipment in the pipe or tile form where affected by erosion.
Cast Basalt is well-proven in a variety of industries as a cost-effective, long-lasting lining material used to extend the operating life of equipment manufactured or lined with lower-wearing materials such as steel, cast iron, rubber, and polyurethane.
Cast basalt lined steel pipe, as both a wear—resistant and corrosion—resistant materials, the transport properties of wear or corrosion of materials, after thirty years of practical verification, cast basalt lined steel pipe can be well done.
Installation site
Cast basalt is also used in cement plants for making air separators, chain conveyor, silica hoppers, nozzles, coal hoppers, cement hoppers, cyclones, raw mill ducts, chutes, thick slurry lines, mixers, grate cooler housing, coal ventury etc.
Cast basalt pipes have an excellent performance of abrasive resistant and corrosion resistant, can be used as the pipeline lining in conveying wearable materials and corrosion materials. Such as: electric power plant, chemical plant, metallurgy industry, mine and so on.
- Tailings pipeline
- concentrate pipeline
- pipeline of transporting ore
- pipe of transporting ash and residue in electric power station
- pipe for transporting coal—water
- pipe of sending sand by wind power
- The concentration of slurry chute
- edge—milling machine
- disk feeder
- slurry chutes
- blast flush fines chute
- blast furnace slag ditch
- raw ore chute
- funnels of autogenously mill
- classification return mines chute
- overflow launder
- coke—conveying chute
- saturator
- acid separator
- cyclone separator
- sand mixed machine
- punch mine ditch in mining industry
- storage tank mine blast, coke funnel
- all kinds of chutes, funnels, storage bin andso on.
- load and unload material chute in fire—resistant industry
- centrifugal concentrator punch mine launder
Cast Basalt Composite Pipes Used for Years
- hydro cyclone
- Precipitator
- pickling tank
- slag conveyor
- mixing machine downhill plate
- conveying equipments need wear protection
Packing
Cast basalt pipe adopts foam packaging, then in accordance with the specifications to put them into wooden cases, sometimes they can be directly loaded into the compartment or container.
Connection
Cast basalt lined pipes and fittings can be supplied with different and connections as per the design requirement to suit the site conditions and easy installation.
Flange Connection
As a standard production, we supply flanged components according to DIN, with at least one movable flange for easy mounting, but pipes with plain ends or for custom coupling are also available. Flange Connection Is One Kind Of Common Pipeline Installation Connections. By Two Pieces Of Flanges, Pipeline, Valve, Equipments Are Connected And It Forms A Tight Piping System. When Pipeline Pressure Is Larger, Flange Connection Is Priority Selection. Flanges Have Lots Of Different Sizes. Flange Size Is Determined According To Pipeline Normal Diameter And Pipeline Operation Pressure.
The parameters of the outside steel pipe will be decided according to the working pressure of the system. The connection of the pipes and fitting will be of flange connections, easy—flexible joint connection or by welding.
By two pieces of flanges, pipeline, valve, equipments are connected and it forms a tight piping system. When pipeline pressure is larger, flange connection is priority section. Flanges have lots of different sizes.
Flange size is determined according to pipeline normal diameter and pipeline operation pressure.
Welding & Beveled End
It suits short Distance Pipeline System Without Maintenance. It Is One Kind Of Common Installation Connections. It Requires Installation Personnel Higher Welding Ability. It Also Restricts By Welding Site, Distance, Welding Positions. Welding Connections Is Inconvenient In Later Maintenance.
Easy-Flexible Joint Connection
It Is One Of High Efficient And Rapid Installation Connection. I T Has The Below Characteristic: Easily Install And Disassemble, Fast Installation, Temperature Adjustable Compensation Function, Saving The Necessary Expansion In Long Pipeline. Easy-Flexible Joint Also Has Angle Compensation Characteristic. At Smaller Angle Turning Points, Easy-Flexible Joint Can Be Instead Of Bends And Adjust Angle.
Design aspects
1. The bend radius should be minimum 3 times of the nominal bore.
2. At discharge end of each bend, cast basalt lined straight pipe of length 5 to 12 times the nominal bore must be used.
Inquiry
Need to inquire about our products? Fill out the form below and our staff will be in touch!
FAQ
Q: How long is your delivery time?
A: The delivery time of customized products is generally 25 35 days, and non customized products are generally shipped within 24 hours after payment.
Q: Do you provide samples? Is it free?
A: If the value of the sample is low, we will provide it for free, but the freight needs to be paid by the customer. But for some high value samples, we need to charge a fee.
Q: What are your payment terms?
A: T/T 30% as the deposit,The balance payment is paid in full before shipment
Q: What is the packaging and transportation form?
A: Non steaming wooden box and iron frame packaging. Special packaging is available according to customer needs. The transportation is mainly by sea.
Q: What is your minimum order quantity?
A: There is no minimum order quantity requirement. Customized products are tailor made according to the drawings provided by the customer.
