Alloy Steel A335 P5 Pipes

Description

Alloy steel a335 p5 pipes is constructed from a blend of metals that create an extremely strong pipe. This alloy is composed of molybdenum, manganese and chromium, with smaller amounts of other elements such as nickel, silicon, columbium and sulfur, creating an immensely durable material capable of withstanding harsh environments. The sturdy construction of alloy steel a335 p5 pipes makes them ideal for even the most exposed and dangerous construction projects. These pipes can withstand extreme temperatures and corrosion and do the job safely. Whatever your needs may be, you can trust alloy steel a335 p5 pipes to get the job done.

ASTM A335 P5 Alloy steel pipes are an essential component in various industries due to their outstanding properties. They are difficult to deform, highly corrosion resistant and have high strength even during high temperatures. These pipes have a long life span and have an excellent track record for use in boilers, steam lines, superheaters and other areas where high-temperature corrosive environments exist. This material has good weldability that can be machined easily. It is suitable for welding because it has stabilized silicon content which reduces the tendency of intercrystalline cracking. Moreover, they also offer superior creep resistance with many low alloy specifications, making them the best choice in designing pressure applications such as power stations and nuclear facilities.

The steel material shall conform to chemical composition, tensile property, and hardness requirements. The range of ASTM A335 P5 pipe sizes that may be examined by each method shall be subjected to the limitations in the scope of the respective practice. Each length of pipe shall be subjected to the hydrostatic test. Also, each pipe shall be examined by a non-destructive examination method in accordance to the required practices.

The range of ASTM A335 P5 pipe sizes that may be examined by each method shall be subjected to the limitations in the scope of the respective practice.

The different mechanical test requirements for pipes, namely, transverse or longitudinal tension test, flattening test, and hardness or bend test are presented.Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.

• Outer Dimensions: 19.05mm – 114.3mm
• Wall Thickness: 2.0mm – 14 mm
• Length: max 16000mm

Steel grade: ASTM A335 P5

Chemical Composition(%) ASTM A335

ASTM Specification pipe confirming to ASTM A335 shall have the following chemical properties. Tensile and Hardness Requirements The tensile properties of the ASTM A335 pipe shall conform to the requirements as prescribed. Pipe of Grades P91, P92, and P122 shall have a hardness not exceeding 250 HB/265 HV [25 HRC]. For pipe of Grades P91, P92, P122, and P911, Brinell, Vickers, or Rockwell hardness tests shall be made on a specimen from each lot (see Note 7). These pipe bear high resistance to rupture at high temperature and pressures. With hydrogen crack resistance and sulfide stress corrosion cracking chrome moly pipe are highly preferred over Carbon pipe.

Grade	UN	C≤	Mn	P≤	S≤	Si≤	Cr	Mo
P1	K11522	0.10~0.20	0.30~0.80	0.025	0.025	0.10~0.50	–	0.44~0.65
P2	K11547	0.10~0.20	0.30~0.61	0.025	0.025	0.10~0.30	0.50~0.81	0.44~0.65
P5	K41545	0.15	0.30~0.60	0.025	0.025	0.5	4.00~6.00	0.44~0.65
P5b	K51545	0.15	0.30~0.60	0.025	0.025	1.00~2.00	4.00~6.00	0.44~0.65
P5c	K41245	0.12	0.30~0.60	0.025	0.025	0.5	4.00~6.00	0.44~0.65
P9	S50400	0.15	0.30~0.60	0.025	0.025	0.50~1.00	8.00~10.00	0.44~0.65
P11	K11597	0.05~0.15	0.30~0.61	0.025	0.025	0.50~1.00	1.00~1.50	0.44~0.65
P12	K11562	0.05~0.15	0.30~0.60	0.025	0.025	0.5	0.80~1.25	0.44~0.65
P15	K11578	0.05~0.15	0.30~0.60	0.025	0.025	1.15~1.65	–	0.44~0.65
P21	K31545	0.05~0.15	0.30~0.60	0.025	0.025	0.5	2.65~3.35	0.80~1.60
P22	K21590	0.05~0.15	0.30~0.60	0.025	0.025	0.5	1.90~2.60	0.87~1.13
P91	K91560	0.08~0.12	0.30~0.60	0.02	0.01	0.20~0.50	8.00~9.50	0.85~1.05
P92	K92460	0.07~0.13	0.30~0.60	0.02	0.01	0.5	8.50~9.50	0.30~0.60

Chrome Moly Pipes: Werkstoff vs EN vs ASTM

ASTM A335 pipe may be either hot finished or cold drawn with the finishing treatment as required in Grade P2 and P12 – The steel shall be made by coarse- grain melting practice. Specific limits, if any, on grain size or deoxidation practice shall be a matter of agreement between the manufacturer and purchaser.

Werkstoff /DIN	EN	ASTM
1.5415	16Mo3	A335 Grade P1
1.7335	13CrMo4-5	A335 Grade P11, P12
1.738	10CrMo9-10	A335 Grade P22
1.7362	X11CrMo5	A335 Grade P5
		A335 Grade P9
1.4903	X10CrMoVNb9-1	A335 Grade P91

Tensile Requirements

Tensile Strength, min., psi	P-5	P-9	P-11	P-22	P-91
ksi	60	60	60	60	85
MPa	415	415	415	415	585
Yield Strength, min., psi
ksi	30	30	30	30	60
MPa	205	205	205	205	415

Product Analysis At the request of the purchaser, an analysis of two pipe from each lot shall be made by the manufacturer. A lot of ASTM A335 pipe shall consist of the following: NPS Designator Under 2 400 or fraction thereof 2 to 5 200 or fraction thereof 6 and over 100 or fraction thereof.
Note: ASTM A335 P91 shall not have a hardness not exceeding 250 HB/265 HV [25HRC].

Mechanical properties of ASTM A335

Grade	Tensile strength	Yield strength
P1,P2	380	205
P12	415	220
P23	510	400
P91	585	415
P92,P11	620	440
P122	620	400

A335 is often called chrome moly pipe because of the chemical makeup of Molybdenum (Mo) and Chromium (Cr). Molybdenum increases the strength of steel as well as the elastic limit, resistance to wear, impact qualities, and hardenability. Moly increases the resistance to softening, restrains grain growth and makes chromium steel less susceptible to embrittlement. Moly is the most effective single additive that increases high temperature creep strength.

It also enhances the corrosion resistance of steel, and inhibits pitting. Chromium (or chrome) is the essential constituent of stainless steel. Any steel with 12% or more Chrome is considered stainless. Chrome is virtually irreplaceable in resisting oxidation at elevated temperatures. Chrome raises the tensile, yield, and hardness at room temperatures. The composition chrome moly alloy steel pipe make it ideal for use in power plants, refineries, petro chemical plants, and oil field services where fluids and gases are transported at extremely high temperatures and pressures.

Heat Treatment Requirements

Grade	Heat Treatment Type P5, P9, P11, and P22	Normalizing Temperature Range F [C]	Subcritical Annealing or Tempering Temperature Range F [C]
A335 P5 (b,c)	Full or Isothermal Anneal
	Normalize and Temper	*****	1250 [675]
	Subcritical Anneal (P5c only)	*****	1325 – 1375 [715 - 745]
A335 P9	Full or Isothermal Anneal
	Normalize and Temper	*****	1250 [675]
A335 P11	Full or Isothermal Anneal
	Normalize and Temper	*****	1200 [650]
A335 P22	Full or Isothermal Anneal
	Normalize and Temper	*****	1250 [675]
A335 P91	Normalize and Temper	1900-1975 [1040 - 1080]	1350-1470 [730 - 800]
	Quench and Temper	1900-1975 [1040 - 1080]	1350-1470 [730 - 800]

Inspection and Test:

Chemical Composition Inspection, Mechanical Properties Test(Tensile Strength,Yield Strength, Elongation, Flaring, Flattening, Bending, Hardness, Impact Test), Surface and Dimension Test,No-destructive Test, Hydrostatic Test.

Material & Manufacture

Pipe may be either hot finished or cold drawn with the finishing heat treatment noted below.

Heat Treatment

• A / N+T
• N+T / Q+T
• N+T

Mechanical Tests Specified

• Transverse or Longitudinal Tension Test and Flattening Test, Hardness Test, or Bend Test
• For material heat treated in a batch-type furnace, tests shall be made on 5% of the pipe from each treated lot. For small lots, at least one pipe shall be tested.
• For material heat treated by the continuous process, tests shall be made on a sufficient number of pipe to constitute 5% of the lot, but in no case less than 2 pipe.

Notes for Bend Test:

• For pipe whose diameter exceeds NPS 25 and whose diameter to wall thickness ratio is 7.0 or less shall be subjected to the bend test instead of the flattening test.
• Other pipe whose diameter equals or exceeds NPS 10 may be given the bend test in place of the flattening test subject to the approval of the purchaser.
• The bend test specimens shall be bent at room temperature through 180 without cracking on the outside of the bent portion.

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Advantages of P5

The applications of the A335 P5 pipes are seen in in the water treatment, energy, thermal power plants, nuclear power stations and chemical industries. But the primary usage is in the refineries. The addition of nickel and manganese add up to the hardness of the pipes. So these pipes are suitable for high temperature applications. The SA 335 gr P5 alloy steel pipe has different schedules and pressure classes. Depending on the diameters, wall thickness and the makeup procedures, the strength and pressure containment capacities vary. The sa335 P5 seamless pipe has less absolute roughness which makes the dimensions very precise. This feature is useful in applications that are sensitive where calculations have to be precise. The ASTM a335 grade P5 welded pipe can be used in conjunction with the other material made pipes where the application requirements allow. There are other grades of the same A335 such as the P9 and P11 which are used mostly in petrochemical industries.

The ASTM a335 gr P5 seamless pipe could either be fully annealed or isothermal annealed. The normalized and tempered conditions are also available. The grade C of the A335 gr P5 alloy pipe can be produced in subcritical annealed condition as well.