The ceramic-lined pipe transportation has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanical and so on.
Wear-resisting comparative table of ceramic lined pipe
| Sand injection test | 30% Transfer test of sludge with SiO2 | ||
|---|---|---|---|
| Material | Volume diminution (cm3) | Material | Volume diminution (cm3) |
| Ceramic lined Steel pipe | 0.0022 | Ceramic lined Steel pipe | 3 |
| Ceramic pipe Al2O397% | 0.0025 | S45C | 25 |
Ceramic lined straight pipe
And it has developed rapidly. When transporting the materials with the harder abrasion (such as ash dregs, slag, coal powder, mining dregs, the rest mines, cement, etc), it will exit the problem that the abrasion of pipes is too rapid. Especially, the abrasion of bent pipes is greatly more rapid.
When transporting the special abrasion materials or erosive materials, it will exit the problem that the damage of pipes is too rapid.
Ceramic lined straight pipe and the traditional steel pipe, wear-resistant alloy cast steel pipe, cast stone pipe and steel, steel and other rubber pipe is essentially different. Ceramic lined pipe is the outer layer of steel, the inner layer is corundum. Coral layer Vickers hardness of up to 1100-1500 (Rockwell hardness of 90-98), the equivalent of tungsten cobalt hard gold. Wear resistance than carbon steel pipe more than 20 times higher.
Installation of the ceramic lined elbow
Use the ceramic lined elbows instead the backpack steel pipes
At present, the use of our company’s high wear-resistant ceramic lined steel pipe dozens of thermal power plant practice shows that: ceramic lined steel pipe anti-wear ability, anti-fluid erosion ability.
In a duct, the elbow wear the fastest, in practice, Ceramic lined pipe used after 1 to 2 years to open the observation and measurement, the composite layer are no obvious wear or tear off, ceramic-coated steel pipe wear Than the thick-walled wear-resistant cast steel pipe increased by nearly 5 times.
Ceramic lined bend usage
The ceramic lined bend throughout the power, metallurgy, coal, petroleum, chemical, building materials, machinery and other industries, and high-speed development. When lining the wear-resistant ceramic elbow to deliver high grinding material (such as ash, coal, ore powder, etc.), there is a lining of wear-resistant ceramic elbow wear fast, especially the elbow Wear faster. When lining a The ceramic lined elbow to deliver a highly corrosive gas, liquid or solid, there is a problem that the lined wear-resistant ceramic elbow is corroded and is quickly damaged.
There is a problem that it is expensive to use a heat-resistant steel pipe when the material having a higher temperature is conveyed in the lining of the wear-resistant ceramic elbow. After lining the wear-resistant ceramic elbow, these problems are solved.
The ceramic lined elbow is widely used in wear and tear of the mine filling material, ore powder and tailings transport, coal-fired power plant powder, smelting, ash and other lined with wear-resistant ceramic elbow is also very appropriate.
The ceramic lined pipe, Elbows, Reducer, Tees and others manufactured in our factory have been used in over 200 thermal power plants, more than 50 mines and the industries of coal, building materials, mechanism, petroleum and so on.
For example, in the condition of hard abrasion, the ceramic steel unbent pipes have been used for several years. But, at present, there is no any ceramic steel unbent pipe has been worn through. Even the ceramic steel unbent pipes with hardest abrasion, their use life is 10 times longer than the cast stone bent pipes and wearable alloy steel bent pipes, 15 times longer than the toughened plastic bent pipes and toughened latex bent pipes.
The ceramic lined pipe bend has captured the market rapidly. Besides the high quality and the wonderful capability, it’s also because its capability price ratio is higher than other wearable, anti-abrasion & anti-hotness pipes.
For the pipes with the same sizes, types and length, the weight of ceramic pipe is about 1/2 of the wearable cast alloy steel pipe’s, while the cost has reduced 10%~20% per meter; the weight of ceramic pipe is about 1/3 of the cast stone bent pipe’s, 1/2 of the cast stone unbent pipe’s.
Features and advantages of ceramic-lined steel composite pipe
Alumina is a cost effective and widely used material in the family of engineered ceramics. Alumina ceramics have been developed and optimized for maximum wear resistance and corrosion resistance. A high density, diamond like hardness, fine grain structure and superior mechanical strength are the unique properties that make it the material of choice for a wide range of demanding applications. Ceramic has uses similar to Cast Basalt but it has greater resistance to wear in high velocity applications and impact resistance in extreme dynamic Systems
1). High Abrasion Resistant:
Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic lined steel elbow was used in a mining plant for about fifty thousands hours. The general service life of common steel elbow is about 700 hours.
2). Corrosion Resistant:
Corundum is a neutral material, and is acid-proof and fouling -free.
3). Heat Resistant:
Ceramic lined composite steel pipe can work under circumstances of -50 to 800 Celsius degree .
4). Lower Weight and Convenient Installation:
The ceramic lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install. For the pipes with the same sizes, types and length, the weight of ceramic pipe is about 1/2 of the wearable cast alloy steel pipe’s, while the cost has reduced 10%~20% per meter. The weight of ceramic lined steel pipe is about 1/3 of the cast stone bent pipe’s, 1/2 of the cast stone straight pipe’s.
Main properties of ceramic lined pipe
| Item | Index |
|---|---|
| Content of Alumina | ≥95% |
| Density | ≥3.5 g/cm3 |
| Rockwell Hardness | ≥80 HRA |
| Impact Strength | ≥850 Mpa |
| Bending Strength | ≥290MPa |
| Breaking Temper | ≥4.8MPa·m1/2 |
| Coefficient of Linear Thermal Expansion | 20W/m.K |